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电弧等离子体管型聚束后的切割性能及参数优化

Cutting performance and parameter optimization of arc plasma after tubular constriction

  • 摘要: 电弧等离子体热流切割作为一种新型热切割技术,在材料加工领域展现出优异的应用前景.为了实现对电弧切割过程中热量和射流的控制,文中提出了一种等离子体热流聚束切割方法,为了给聚束管的结构设计提供理论支持,以电弧切割质量的精确控制为目标,基于 COMSOL 软件数值仿真了聚束管管长、聚束角和管径等结构参数对射流出口温度分布、射流速度、射流长度和射流直径等切割性能参数的影响,分析了切割性能参数随聚束管结构参数的变化规律,并根据计算结果提出了聚束管切割的优化方案.结果表明,较短的聚束管适用于高精度切割和较厚板材切割.较小的聚束角适用于高质量切割需求.较大的管径适用于高精度切割.合理选择和优化管长、聚束角和管径的配比,可以实现较厚板材的精细切割.

     

    Abstract: Arc plasma heat flow cutting, as a novel thermal cutting technology, shows excellent application prospects in the field of material processing. To achieve the control of heat and jet during the arc heat flow cutting process, a plasma constricted cutting method was proposed in this paper. To provide theoretical support for the structural design of the constriction tube and achieve the precise control of arc cutting quality, the influence of structural parameters such as tube length, constriction angle, and tube diameter on cutting performance parameters such as jet outlet temperature distribution, jet velocity, jet length, and jet diameter was numerically simulated based on COMSOL software. The variation laws of cutting performance parameters with the structural parameters of the constriction tube were analyzed, and an optimization scheme for constriction tube cutting was proposed based on the calculation results. The results indicate that a shorter constriction tube is suitable for high-precision cutting and the cutting of thicker plates. A smaller constriction angle is suitable for high-quality cutting requirements. A larger tube diameter is suitable for high-precision cutting. Reasonable selection and optimization of the ratio of tube length, constriction angle, and tube diameter can achieve the fine cutting of thick plates.

     

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