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界面元素富集对镁/钢异种金属搅拌摩擦焊接头组织与性能的影响

Effect of interfacial element enrichment on microstructure and properties of friction stir welded Mg/steel joints

  • 摘要: 随着装备轻量化要求不断提高,镁合金应用日趋广泛,而其与传统钢铁材料的连接必不可少. 然而,Mg和Fe之间几乎不固溶又不反应,无法形成金属间化合物(intermetallic compounds, IMCs)实现界面冶金结合. 文中采用搅拌摩擦焊(friction stir welding, FSW)工艺对厚度为3 mm 的AZ31镁合金与Q235钢进行焊接,通过加入AZ61镁合金中间层的方式增加镁/钢界面处Al元素的富集,研究了界面处Al元素富集对接头组织与力学性能的影响. 结果表明,焊缝表面成形良好,镁合金中的铝元素在界面富集,随Al元素含量的增多,界面处Al与Fe反应生IMCs,镁/钢之间的结合强度增加,FSW接头抗拉强度提升33%,达到192 MPa,断后伸长率从2.8%提升至3.1%. 文中提出了一种促进镁/钢异种金属FSW界面结合、提高接头性能的有效方法,对拓宽镁合金的应用具有理论和工程价值.

     

    Abstract: With the continuous improvement of lightweight requirements for equipment, Mg alloys are increasingly widely used, and their joining with traditional steel materials is essential. However, Mg and Fe have almost no solid solubility and do not react with each other, so intermetallic compounds (IMCs) cannot be formed to achieve interfacial metallurgical bonding. In this paper, AZ31 Mg alloy and Q235 steel with a thickness of 3 mm were welded by the friction stir welding (FSW) process. The enrichment of Al element at the Mg/steel interface was increased by adding an AZ61 Mg alloy interlayer, and the effect of interfacial Al element enrichment on the microstructure and mechanical properties of the joints was investigated. The results indicate that the weld surface is well formed, and the Al element in the Mg alloy is enriched at the interface. As the Al content increases, Al and Fe react to form IMCs at the interface; the bonding strength between Mg and steel increases; the tensile strength of the FSW joints increases by 33% to 192 MPa, and the elongation after fracture increases from 2.8% to 3.1%. This paper proposes an effective method to promote the interfacial bonding of FSW Mg/steel dissimilar metals and improve the joint properties, which has theoretical and engineering value for broadening the application of Mg alloys.

     

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