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基于等效结构应力法的镁合金接头疲劳寿命预测分析

Fatigue life prediction analysis of magnesium alloy joints based on equivalent structural stress method

  • 摘要: 文中采用Abaqus有限元分析,并结合Fe-safe软件的等效结构应力法,对6种镁合金接头的疲劳寿命进行分析及预测. 结果表明,Abaqus模拟显示焊趾处存在显著应力集中,且疲劳试验断裂位置与模拟结果一致;Fe-safe计算的等效结构应力与疲劳寿命所得到的S-N曲线拟合度较高,对接接头、十字非承载接头、T 形接头、十字承载接头、纵向十字接头和侧面连接接头6种接头,通过中值曲线预测得到的寿命与实际寿命平均误差为13.7%,通过 ±2倍误差曲线预测得到的寿命与实际寿命平均误差分别为16.7%和17.2%. 该方法简化了传统分析流程,为镁合金接头疲劳评估提供了可靠技术支撑.

     

    Abstract: Abaqus finite element analysis and the equivalent structural stress method of Fe-safe software were used to analyze and predict the fatigue life of six kinds of magnesium alloy joints. The results show that the Abaqus simulation demonstrates that there is significant stress concentration at the weld toe, and the fracture location of the fatigue test is consistent with the simulation results. The S-N curves obtained from the equivalent structural stress and the fatigue life calculated by Fe-safe have a high fitting degree. For butt joint, cruciform non-load-carrying joint, T-joint, cruciform load-carrying joint, longitudinal cruciform joint, and lateral connection joint, the average error between the life predicted by the median curve and the actual life is 13.7%, and the average error between the life predicted by the ±2 times error curve and the actual life is within 17.2%. This method simplifies the traditional analysis process and provides a reliable technical support for fatigue evaluation of magnesium alloy joints.

     

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