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真空环境Cu/SS304异种金属激光高速冲击焊接试验

Laser high-speed shock welding experiment of Cu/SS304 dissimilar metals in vacuum environment

  • 摘要: 针对目前在大气条件下进行的激光冲击焊接的局限, 对焊缝质量产生不利影响. 文中构建了真空环境激光冲击焊接系统,开展了真空环境和大气环境下Cu/SS304异种金属的激光冲击焊接对比试验. 研究了焊接试样的表面形貌、焊缝界面的微观组织特征、元素分布和力学性能. 结果表明,与大气环境相比,真空环境下的激光冲击焊接试验成功率显著提高,同时消除了大气环境下焊点中心的回弹缺陷,有效焊接面积大幅增加,有效提高焊接接头性能. 在真空环境中,Cu/SS304焊接界面的波形起伏更加明显,进一步提高焊接接头性能. 真空环境下焊接试样的最大断裂拉力高于大气环境下的最大断裂拉力. 文中提出的真空环境激光高速冲击焊接技术为优化异种金属焊接接头的界面微观形貌和力学性能,提高焊接质量提供了方法.

     

    Abstract: In response to the limitations of current laser impact welding conducted under atmospheric conditions, which can adversely affect weld quality-this study establishes a dedicated laser impact welding system operating in a vacuum environment. Comparative experiments were performed on Cu/SS304 dissimilar metals under both vacuum and atmospheric conditions. The surface morphology, microstructural characteristics of the weld interface, elemental distribution, and various mechanical properties of the welded specimens were systematically investigated. The results show that welding in a vacuum environment significantly enhances the success rate compared to welding in air. Moreover, the rebound defect commonly observed at the weld center in atmospheric conditions was eliminated, resulting in a substantial increase in the effective welding area. Consequently, the mechanical performance of the welded joints improved notably. In addition, a more pronounced waveform was observed at the Cu/SS304 interface under vacuum conditions, which further contributed to superior joint performance. Specimens welded in a vacuum exhibited higher maximum breaking tension than those welded in air. The high-speed laser impact welding approach proposed in this study provides a promising pathway for optimizing the microstructure and mechanical properties of dissimilar metal joints, thereby enhancing the overall welding quality.

     

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