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系统级封装跨尺度互连仿真及寿命预测

System in package cross-scale interconnection simulation and lifetime prediction

  • 摘要: 系统级封装(system in package,SiP)凭借其异构集成的三维互连技术成为后摩尔时代突破的关键. 其内部集成有多级互连结构,尺寸跨度达到3个数量级. 但由于其互连尺寸的降低,传统分析方式成本及难度大幅增加,因此需要一种快速准确的评估方法. 文中对互连焊点形态进行预测,基于预测结果建立了等效简化的SiP器件模型以及可控塌陷芯片互连(controlled collapsed chip connection, C4)、芯片互连(chip connection, C2)子模型,降低了仿真计算难度. 随后通过子模型有限元分析方法,对SiP器件进行了实际工况下的热循环有限元仿真计算,确定了应力危险点,并在相应位置进行了子模型的计算. 对不同互连结构的预测寿命进行了对比,最终确定了最优互连结构.

     

    Abstract: System in Package (SiP), with its heterogeneous integration and three-dimensional interconnection technology, has become a key breakthrough in the post-Moore era. SiP integrates multi-level interconnection structures with size spans across three orders of magnitude. Due to the reduced dimensions of interconnections, the cost and complexity of traditional analysis methods have significantly increased, necessitating a fast and accurate evaluation approach. This paper predicts the morphology of interconnection solder joints and, based on the predictions, establishes an equivalent simplified SiP device model, as well as Controlled Collapsed Chip Connection (C4) and Chip Connection (C2) sub-models, reducing the difficulty of simulation calculations. Finite element analysis (FEA) is then performed on SiP devices under actual operating conditions using the sub-model method. Thermal cycling simulations identify stress-critical points, and sub-model calculations are performed at these locations. A comparative analysis of the predicted lifespans of different interconnection structures is conducted, leading to the identification of the optimal interconnection structure.

     

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