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系统级封装跨尺度互连仿真及寿命预测

Cross-scale interconnection simulation and lifetime prediction for system in package

  • 摘要: 系统级封装(system in package,SiP)作为后摩尔时代异构集成的关键技术,其内部多级互连结构的尺寸跨度达3个数量级,而互连尺寸的持续减小导致传统分析方法的成本与难度显著攀升. 文中旨在建立一种快速准确的 SiP 器件评估方法,为器件可靠性设计提供支撑,首先对 SiP 器件的互连焊点形态进行精准预测,基于该结果构建等效简化的 SiP 整体模型及可控塌陷芯片互连(controlled collapsed chip connection,C4)、芯片互连(chip connection,C2)专用子模型,以降低仿真计算复杂度,随后采用子模型有限元分析方法,开展实际工况下的热循环有限元仿真,定位应力危险点并进行子模型计算,完成不同互连结构的寿命评估. 结果表明,通过有限元仿真成功定位 SiP 器件的应力危险点,子模型计算有效反映了不同互连结构的力学性能差异,经寿命对比分析最终明确了兼具可靠性与经济性的最优互连结构,同时验证了所建立的等效简化模型及子模型分析方法的准确性与高效性.

     

    Abstract: System in package (SiP) has become a key breakthrough in the post-Moore era with its heterogeneous integration and three-dimensional interconnection technology. Multi-level interconnection structures are integrated inside it, with structural dimensions spanning three orders of magnitude. However, due to the reduction of its interconnection dimensions, the cost and difficulty of traditional analysis methods increase significantly, necessitating a fast and accurate evaluation method. The morphology of interconnection solder joints was predicted, and based on the prediction results, an equivalent simplified SiP device model and sub-models for controlled collapsed chip connection (C4) and chip connection (C2) were established, reducing the difficulty of simulation calculation. Subsequently, thermal cycling finite element simulation calculation of the SiP device under actual operating conditions was carried out via the sub-model finite element analysis method; critical points of stress were determined, and sub-model calculations were performed at the corresponding locations. The predicted lifetimes of different interconnection structures were compared, and the optimal interconnection structure was finally determined.

     

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