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基于深度学习的小尺度圆管焊接缺陷检测分割方法

Detection and segmentation method of small-scale tube welding defects based on deep learning

  • 摘要: 为了提高圆管焊接质量,提出了一种基于激光视觉系统和卷积神经网络的高精度焊后焊缝检测和分割方法,可对5种高度或宽度小于1 mm的小尺度焊接缺陷进行检测、分割.方法主体由一个多任务卷积神经网络组成,接收激光条纹点云信息,可同时对焊缝区域进行检测、分类和分割,与现有基于单任务卷积神经网络的方法相比,提出的方法可以获取更全面的焊接缺陷信息.通过构建的激光视觉系统生成焊缝区域激光条纹点云数据集,在此数据集上对所提出的网络进行了训练和评估.结果表明,在焊接缺陷检测任务上,该方法的平均准确率为99.58%,平均精确率为99.43%,平均召回率为97.05%.此外,该方法在焊接缺陷分割任务中的平均交并比(mean intersection over union,IoUm)准确率为92.58%,通过在实际工件上的测试结果表明,分割的平均误差低于0.1 mm,所提出的方法在焊缝缺陷检测和分割任务中都表现出较高的准确性.

     

    Abstract: To improve the quality of tube welding, a high-precision post-weld seam detection and segmentation method based on a laser vision system and a CNN was proposed for detecting and segmenting five types of small-scale welding defects with a height or width of less than 1 mm. The main body of the method consisted of a multi-task CNN, which received laser stripe point cloud information and could simultaneously detect, classify, and segment the weld seam regions. Compared with existing methods based on single-task CNNs, the proposed method could acquire more comprehensive information about welding defects. A laser stripe point cloud dataset of the weld seam region was generated by the constructed laser vision system, on which the proposed network was trained and evaluated. The results show that the method has an average accuracy of 99.58%, an average precision of 99.43%, and an average recall of 97.05% on the welding defect detection task. In addition, the method has an average IoU accuracy of 92.58% on the welding defect segmentation task. The test results on real workpieces show that the average segmentation error is less than 0.1 mm. The proposed method demonstrates high accuracy in both weld seam defect detection and segmentation tasks.

     

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