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激光螺旋点焊工艺参数优化分析

Optimization analysis of process parameters for laser spiral spot welding

  • 摘要: 激光焊相比电阻点焊有焊接速度更快、焊接件变形量更小且抗剪强度更高等优点,激光螺旋点焊工艺参数较多,然而目前对于激光螺旋点焊工艺参数优化的研究较少,为了获取机器人激光飞行焊接采用螺旋点焊时的最优工艺参数,首先通过MATLAB对不同螺旋轨迹的能量分布进行数值模拟,然后通过建立正交试验获取DC01和DC05冷轧钢激光螺旋点焊时接头最佳抗剪强度的工艺参数.对接头进行截面形状和微观组织观察并分析,最后从接头抗剪强度、截面形状和微观组织3方面进行参数优化.结果表明,螺旋线外半径和圈数对接头抗剪强度和截面形状影响最大,面能量密度较大时会导致材料损失和晶粒粗化.

     

    Abstract: Compared with resistance spot welding, laser welding possesses advantages such as faster welding speed, smaller deformation of welded parts, and higher shear strength. Although the laser spiral spot welding process involves numerous parameters, research on their optimization is currently limited. To obtain the optimal process parameters for robotic laser flight welding using spiral spot welding, numerical simulations of the energy distribution for different spiral trajectories were first conducted using MATLAB. Then, an orthogonal experiment was established to determine the process parameters for achieving the maximum shear strength of joints in laser spiral spot welding of DC01 and DC05 cold-rolled steels. The cross-sectional shape and microstructure of the joints were observed and analyzed, and finally, parameter optimization was performed based on joint shear strength, cross-sectional shape, and microstructure. The results indicate that the outer radius of the spiral line and the number of turns have the most significant influence on the shear strength and cross-sectional shape of the joint. A high surface energy density leads to material loss and grain coarsening.

     

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