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电子束焊接用高信噪比反射电子探测器

High signal-to-noise ratio reflected electron detector for electron beam welding

  • 摘要: 为了减少电子束焊接过程中正离子和金属飞溅物对反射电子探测器信噪比和寿命的影响,采用蒙特卡洛法和多物理场仿真软件设计了带有反射面的四极板高信噪比反射电子探测器,模拟了探测器接收信号的全过程,研究了探测器结构参数对反射电子信号收集效率的影响.仿真结果表明,在加速电压为60 kV,工作距离为200 mm的情况下,在反射面倾角为165°和收集面倾角为105°时,探测器可达最佳收集效率2.73%.在反射面倾角(α)和收集面倾角(β)一定的情况下,收集效率随工作距离(h)增加而降低;试验结果验证了仿真结果,并与金属板探测器的成像结果进行对比,该反射电子探测器对于成像对比度提升为38.8%.此外,该反射电子探测器能实现对线径100 μm的钨网样品清晰识别.

     

    Abstract: To mitigate the impact of positive ions and metal splatters on the signal-to-noise ratio and lifespan of the electron reflected detector during electron beam welding, a quadrupole high signal-to-noise ratio electron reflected detector with a reflecting surface was designed using the Monte Carlo method and Multiphysics Simulation software. The entire process of signal reception by the detector was simulated, and the influence of its structural parameters on the collection efficiency of reflected electron signals was investigated. The simulation results show that, under an accelerating voltage of 60 kV and a working distance of 200 mm, the detector achieves the optimal collection efficiency of 2.73% when the reflecting surface tilt angle is 165° and the collection surface tilt angle is 105°. When the reflecting surface tilt angle (α) and collection surface tilt angle (β) are fixed, the collection efficiency decreases with an increase in the working distance (h). Experimental results verify the simulation findings, and a comparison with metal plate detectors' imaging results shows that this reflected electron detector improves the image contrast by 38.8%. The reflected electron detector can also clearly identify tungsten mesh samples with a wire diameter of 100 μm.

     

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