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基于玻璃钎料的蓝宝石透明接头钎焊工艺及性能分析

Study on brazing process and properties of sapphire transparent joint based on filter glass

  • 摘要: 针对蓝宝石单晶单片尺寸生长受限,无法满足透明防弹装甲及光学窗口尺寸需求和现有蓝宝石单晶连接方法均无法获得可见光透明接头的问题,开展可见光透明蓝宝石接头连接工艺研究. 文中基于LaK6玻璃钎料,采用“预熔覆 + 钎焊”两步连接方法进行蓝宝石单晶钎焊,预熔覆工艺参数为975 ℃/15 min和钎焊工艺参数为(800 ~ 1 000 ℃)/15 min. 研究结果表明,接头可见光透明,随钎焊温度升高接头剪切强度先升高后降低,在900 ℃/15 min和950 ℃/15 min工艺条件下获得的接头剪切强度最高为44 MPa,接头透过率均高于80%. 微观分析结果表明,在(850 ~ 950 ℃)/15 min工艺条件下,钎缝区域弥散分布了La2Al24.4O39.6晶须与ZrO2块状相,在1 000 ℃/15 min工艺条件下,钎缝区生成物为ZnAl2O4. 文中初步确定了获得可见光透明和较高剪切强度蓝宝石单晶接头的钎焊工艺,对实现大尺寸蓝宝石光学级连接具有重要意义.

     

    Abstract: Due to the limited dimension of monolithic sapphire is unsatisfied with the demands of transparent armor and optical window, moreover, none of existed brazing methods could obtain transparent joints. Brazing process of transparent joint were studied in present study. Based on LaK6 filter glass, the “pre-melting and brazing” method was adopted to braze the sapphire with the pre-melting process parameter of 975 °C/15 min and brazing process parameter of (800 °C-1000 °C)/15 min. The results of the study show that the joints were transparent. The shear strength of the joints increased initially and then decreased with the increase of brazing temperature. The highest shear strength of 44 MPa was obtained at 900 °C/15 min and 950 °C/15 min, meanwhile, the transmittance of the joints was higher than 80%. The microstructure analysis show that the La2Al24.4O39.6 whiskers and ZrO2 bulk phases were diffusely distributed in the brazing region under the process conditions of (850 ℃-950 ℃)/15 min. The generators in the brazing region at 1000 ℃/15 min were ZnAl2O. In this paper, the brazing process for obtaining transparent sapphire single-crystal joints with high shear strength has been preliminarily determined, which is of great significance for realizing large-size sapphire optical-grade joints.

     

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