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基于玻璃钎料的蓝宝石透明接头钎焊工艺及性能分析

Analysis of brazing process and properties of transparent joints of sapphire based on glass filler

  • 摘要: 针对蓝宝石单晶单片尺寸生长受限,无法满足透明防弹装甲及光学窗口尺寸需求,和现有蓝宝石单晶连接方法均无法获得可见光透明接头的问题,开展可见光透明蓝宝石接头连接工艺研究. 文中基于LaK6玻璃钎料,采用“预熔覆 + 钎焊”两步连接方法进行蓝宝石单晶钎焊,预熔覆工艺参数为975 ℃/15 min和钎焊工艺参数为(800 ~ 1 000 ℃)/15 min. 研究结果表明,接头可见光透明,随钎焊温度升高接头抗剪强度先升高后降低,在900 ℃/15 min工艺条件下获得的接头抗剪强度最高为44 MPa,接头透过率高于80%. 微观分析结果表明,在(850 ~ 950 ℃)/15 min工艺条件下,钎缝区域弥散分布了La2Al24.4O39.6晶须与ZrO2块状相,在1 000 ℃/15 min工艺条件下,钎缝区生成物为ZnAl2O4. 文中初步确定了获得可见光透明和较高抗剪强度蓝宝石单晶接头的钎焊工艺,对实现大尺寸蓝宝石光学级连接具有重要意义.

     

    Abstract: In view of the problems that the limited size of monolithic sapphire single crystals cannot meet the demands of transparent armor and optical windows, and existing sapphire single crystal joining methods cannot obtain visible-light transparent joints, the brazing process of visible-light transparent joints of sapphire was studied. Based on LaK6 glass filler, a “pre-melting + brazing” two-step method was adopted to braze the sapphire single crystals. The pre-melting process parameters were 975 ℃/15 min, and the brazing process parameters were (800 ~ 1 000 ℃)/15 min. The results indicate that the joints are visible-light transparent. The shear strength of the joints increases initially and then decreases with the increase in brazing temperature. The highest shear strength of 44 MPa is obtained at 900 ℃/15 min, and the transmittance of the joints is higher than 80%. Microstructure analysis results show that La2Al24.4O39.6 whiskers and ZrO2 bulk phases are diffusely distributed in the brazing seam under the process conditions of (850 ~ 950 ℃)/15 min. The reaction product in the brazing seam at 1 000 ℃/15 min is ZnAl2O4. In this paper, the brazing process for obtaining visible-light transparent joints of sapphire single crystals with high shear strength is preliminarily determined, which is of great significance for realizing large-size sapphire optical-grade joining.

     

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