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AlSiCu + 纳米Mo粉末激光焊铝合金/钢接头组织和力学性能

Microstructure and mechanical property of laser-welded aluminum alloy/steel joints using AlSiCu + Nano Mo composite powder

  • 摘要: 为了提高铝合金与钢接头力学性能,减少激光焊接时界面脆性金属间化合物(IMCs)过量生成,分别采用由AlSiCu合金粉末和AlSiCu与Mo粉制备的复合粉末作为中间层,对6016铝合金与DC06低碳钢进行激光搭接深熔焊接. 结果表明,在激光功率为900 W,焊接速度为0.07 m/s,离焦量为 + 2 mm的工艺参数条件下,中间层添加AlSiCu粉末和AlSiCu与Mo复合粉末后,焊接过程稳定,焊缝成形美观,铝侧熔深与熔宽较无粉末添加均增大;而且添加AlSiCu + 3% Mo复合粉末后,晶粒组织细化,Fe-Al脆性金属间化合物减少,且界面层状和针状相尺寸减小, 铝/钢焊接接头的抗拉剪强度达到82.3 N/mm,比未添加粉末强度提高25.3%,断裂发生于铝合金热影响区和部分铝母材.

     

    Abstract: To improve the mechanical properties of aluminum alloy/steel joints and suppress the excessive formation of brittle intermetallic compounds (IMCs) at the interface during laser welding, AlSiCu alloy powder and AlSiCu + nano Mo powder were employed as an interlayer for laser lap deep penetration welding of 6016 aluminum alloy and DC06 low-carbon steel, respectively. The results indicated that under the parameter of laser power of 900 W, welding speed of 0.07 m/s, and defocus distance of + 2 mm, the addition of either AlSiCu powder or AlSiCu + 3 % nano Mo composite powder produced stable welding conditions and sound weld appearance; both the penetration depth and weld width on the aluminum side increased compared with those obtained without powder. Moreover, with the AlSiCu + 3% nano Mo composite powder addition, the grain structure was refined, brittle IMCs were reduced, and the sizes of layered and acicular phases at the interface were decreased. The tensile-shear strength of the aluminum/steel welded joint reached 82.3 N/mm, which was 25.3% higher than that of the joint without powder addition, and fracture occurred in the heat-affected zone (HAZ) of the aluminum alloy and part of the aluminum base metal.

     

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