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AlSiCu + 纳米Mo粉末激光焊铝合金/钢接头组织和力学性能

Microstructure and mechanical property of laser-welded aluminum alloy/steel joints by using AlSiCu + nano Mo powder

  • 摘要: 为了提高铝合金与钢接头力学性能,减少激光焊接时界面脆性金属间化合物(IMCs)过量生成,分别采用由AlSiCu合金粉末和AlSiCu与Mo粉制备的复合粉末作为中间层,对6016铝合金与DC06低碳钢进行激光搭接深熔焊接. 结果表明,在激光功率为900 W,焊接速度为0.07 m/s,离焦量为 + 2 mm的工艺参数条件下,中间层添加AlSiCu粉末和AlSiCu与Mo复合粉末后,焊接过程稳定,焊缝成形美观,铝侧熔深与熔宽较无粉末添加均增大;而且添加AlSiCu + 3% Mo复合粉末后,晶粒组织细化,Fe-Al脆性金属间化合物减少,且界面层状和针状相尺寸减小, 铝/钢焊接接头的抗拉剪力达到82.3 N/mm,比未添加粉末强度提高25.3%,断裂发生于铝合金热影响区和部分铝母材.

     

    Abstract: To improve the mechanical properties of aluminum alloy and steel joints and suppress the excessive formation of brittle intermetallic compounds (IMCs) at the interface during laser welding, AlSiCu alloy powder and composite powder prepared by AlSiCu + Mo powder were employed as an interlayer for deep penetration welding with laser lap of 6016 aluminum alloy and DC06 low-carbon steel, respectively. The results indicate that with the process parameter conditions of laser power of 900 W, welding speed of 0.07 m/s, and defocus distance of +2 mm, after adding either AlSiCu powder or AlSiCu + Mo composite powder to the interlayer, the welding process is stable, and the weld formation is sound. Both the penetration depth and weld width on the aluminum side increase compared with those obtained without powder. Moreover, with the addition of AlSiCu + 3% Mo composite powder, the grain structure is refined; brittle Fe-Al IMCs are reduced, and the sizes of layered and acicular phases at the interface are decreased. The tensile-shear force of the aluminum/steel welded joint reaches 82.3 N/mm, which is 25.3% higher than that of the joint without powder addition, and the fracture occurs in the heat-affected zone of the aluminum alloy and part of the aluminum base metal.

     

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