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焊接时间对WC-10Co/RM80异种金属电阻焊接头强度的影响

Effect of welding time on the strength of WC-10Co/RM80 dissimilar metal resistance welded joints

  • 摘要: 为了研究焊接时间对WC-10Co硬质合金/RM80高强度钢电阻焊接头性能的影响,采用电阻焊工艺在10 ~ 50 ms的焊接时间范围制备对接接头,通过剪切试验、SEM、EDS及金相显微镜系统测试接头强度、宏观形貌、微观组织及元素分布. 结果表明,随焊接时间延长,接头剪断力先升后降,40 ms时达到峰值1 466.1 N;时间进一步增加至50 ms,飞溅加剧,强度回落至1 123.8 N;热影响区宽度与挤出熔核体积均呈先增后减趋势,40 ms时最大. 微观组织显示,过短时间界面未充分结合,过长则造成金属飞溅、Co粘结相溶解流失, Fe,Co和W元素扩散距离随时间增加而增大,Ni镀层随时间增大而完全熔化,但50 ms时因能量过剩出现孔洞与裂纹. 综合判定,40 ms为获得高剪切强度、缺陷最少的最优焊接时间.

     

    Abstract: To clarify the influence of welding time on the performance of WC–10Co cemented carbide/RM80 high-strength steel resistance-spot-welded joints, butt joints were produced in the range of 10 ~ 50 ms by resistance-spot welding. The joint strength, macro-morphology, microstructure and elemental distribution were systematically investigated by shear testing, SEM, EDS and optical microscopy. The results show that with increasing welding time the shear fracture force first increases and then decreases, reaching a peak value of 1 466.1 N at 40 ms. When the time is further extended to 50 ms, spatter becomes severe and the strength drops to 1 123.8 N. Both the heat-affected-zone width and the volume of the extruded nugget exhibit a similar trend, attaining their maxima at 40 ms. Microstructural observations indicate that an unduly short time leads to insufficient interfacial bonding, whereas an excessive time causes metal spattering and dissolution/loss of the Co binder phase. The diffusion distances of Fe, Co and W increase monotonically with welding time. The Ni interlayer is completely molten as the time is prolonged, yet at 50 ms excess energy induces porosity and cracks. Taking all factors into account, 40 ms is identified as the optimum welding time that provides the highest shear strength together with the fewest defects.

     

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