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基于OCR-SVM模型的K-TIG横焊变参数对熔透状态及识别的影响

Impact of variable parameters in K-TIG horizontal welding on penetration state and its recognition based on an OCR-SVM model

  • 摘要: 匙孔非熔化极惰性气体钨极保护焊(keyhole tungsten inert gas welding,K-TIG)具有不开坡口单面焊双面成形的焊接优势,是自动化焊接的理想选择. 然而,由于重力影响,K-TIG在进行大型立式不锈钢储罐环焊缝横焊过程中由于维持匙孔的力的动态平衡被打破,影响焊缝质量. 为了拓展应用场景,实现K-TIG环焊缝横焊中熔透状态的实时调整,基于光学字符识别-支持向量机(optical character recognition-support vector machine,OCR-SVM)熔透识别模型研究了不同变化幅度的焊接电流和焊接速度,对K-TIG横焊熔透状态及识别的影响,OCR-SVM模型在变参数工况下对熔透状态的识别能力,揭示影响熔透识别的关键几何特征,为K-TIG横焊自动化控制提供依据. 结果表明,焊接电流和焊接速度的变化会直接影响K-TIG横焊熔透状态,且焊接电流的变化对熔透状态的影响更明显.基于OCR-SVM的熔透识别模型在变电流和变速度工况下的识别准确率分别为92.29%和91.50%,熔池和匙孔的宽度和面积是其识别的关键几何特征.

     

    Abstract: Keyhole Tungsten Inert Gas Welding (K-TIG) offers the advantage of single-sided welding with double-sided formation without the need for groove preparation, making it an ideal choice for automated welding processes. However, due to the influence of gravity, the dynamic balance of forces required to sustain the keyhole is disrupted during the horizontal welding of circumferential seams in large vertical stainless steel storage tanks using K-TIG, which adversely affects weld quality. In order to expand its application scenarios and achieve real-time adjustment of penetration state during circumferential seam horizontal welding with K-TIG, this study investigates the impact of varying welding current and welding speed with different amplitudes on both the penetration state and its recognition in K‑TIG horizontal welding, based on an optical character recognition-support vector machine(OCR-SVM) penetration recognition model. The recognition capability of the OCR‑SVM model under variable parameter conditions is evaluated, and key geometric features influencing penetration recognition are identified, thereby providing a foundation for the automated control of K‑TIG horizontal welding. Experimental results indicate that variations in welding current and welding speed directly affect the penetration state in K-TIG horizontal welding, with changes in welding current exerting a more pronounced influence. The penetration recognition model based on OCR‑SVM achieved recognition accuracies of 92.29% and 91.50% under conditions of varying current and varying speed, respectively. Key geometric features for recognition were identified as the width and area of the weld pool and the keyhole.

     

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