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四钨极TIG电弧耦合物理特性及高效稳定燃烧机制分析

Physical characteristics and efficient and stable combustion mechanism of coupled four-tungsten-electrode TIG arc

  • 摘要: 借助高速摄像采集四钨极TIG电弧引燃放电、稳定燃烧过程中电弧的图像信号,并将特征参数进行定量化转变,分析钨极间距、电弧弧长、沉积电流对四TIG电弧耦合过程及其稳定性的影响,获得了四TIG电弧稳定燃烧作用机理及影响多电弧热效应的关键影响因素. 结果表明,单一钨极沉积电流≤160 A、电弧弧长≤5 mm、钨极间距≤6 mm时电弧稳定性较好,且与钨极间距的作用相比,电弧弧长、沉积电流对电弧形态的影响相对较小,钨极间距可以显著影响四钨极TIG电弧稳定性;当钨极间距为2 mm时,四钨极TIG电弧在自磁收缩和安培力的作用下相互吸引,四钨极TIG电弧形成公共导电通道,此时四钨极TIG电弧稳定性最好、电弧热源有效利用率最高,当钨极间距为8、10 mm时电弧稳定性和热源有效利用效率均显著降低,钨极间距为2 mm时,熔化能约为钨极间距为10 mm时熔化能的9.2倍.

     

    Abstract: With the help of a high-speed camera, the image signals of the four-tungsten-electrode TIG arc during the ignition discharge process and stable combustion process were collected, and the characteristic parameters of the arc were quantitatively changed. The influence of the tungsten electrode spacing, arc length, and deposition current on the coupling process and stability of the four-tungsten-electrode TIG arc were analyzed, thus obtaining the stable combustion mechanism of the four-tungsten-electrode TIG arc and the key factors affecting the multi-arc thermal effect. The results show that for a certain range, the stability of the single-tungsten-electrode arc is better with the deposition current of ≤ 160 A, the arc length of ≤ 5 mm, and the tungsten electrode spacing of ≤ 6 mm. Compared with that of tungsten electrode spacing, the influence of arc length and deposition current on the shape of the arc is relatively small. Tungsten electrode spacing can significantly affect the stability of the four-tungsten-electrode TIG arc. When the tungsten electrode spacing is 2 mm, the four-tungsten-electrode TIG arc attracts each other under the action of self-magnetic contraction and Ampere’s force; the four-tungsten-electrode TIG arc forms a common conductive channel. In this case, the stability of the four-tungsten-electrode TIG arc is the best, and the effective utilization rate of the heat source is the highest. When the tungsten electrode spacing is 8 and 10 mm, both the arc stability and the effective utilization rate of the heat source are significantly reduced. When the tungsten electrode spacing is 2 mm, the melting energy is approximately 9.2 times that when the tungsten electrode spacing is 10 mm.

     

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