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不同轧制方向下高强铝合金MIG焊T形接头热裂纹及力学性能研究

Study on hot cracks and mechanical properties of T-joints of high-strength aluminum alloy MIG welded under different rolling directions

  • 摘要: 随着高铁运行速度的增加,对高速列车车身焊接质量提出更高的要求. 文中系统研究了不同轧制方向的Al-Zn-Mg高强铝合金板材对于MIG焊T形接头热裂纹、微观组织和力学性能的影响. 结果表明,当焊接方向与轧制方向平行时,熔合区附近出现了异常长大的粗大晶粒. 位于晶界上的低熔点共晶相Al(FeMnSi)相与MgZn相在焊接过程中受热熔化形成液态薄膜,随后由于焊接热应力作用形成液化裂纹. 液化裂纹普遍存在于熔合区中,当焊接方向与轧制方向平行时,熔合区中长液化裂纹数量显著增加. 通过改变母材轧制方向,液化裂纹数量明显降低,焊接接头显微硬度、抗拉强度和伸长率获得提升,分别达到99.81HV、321.1MPa和37.7%;拉伸试件断口呈现韧性与脆性混合断裂特征.

     

    Abstract: As the operating speed of high-speed railways increases, higher requirements are imposed on the welding quality of high-speed train bodies. This paper systematically studies the influence of Al-Zn-Mg high-strength aluminum alloy plates with different rolling directions on the hot cracks, microstructure, and mechanical properties of MIG welded T-joints. The research results show that when the welding direction is parallel to the rolling direction, abnormally grown coarse grains appear near the fusion zone. The low melting point eutectic phases Al(FeMnSi) and MgZn located on the grain boundaries are heated and melted to form a liquid film during the welding process, and then liquefaction cracks are formed due to the action of welding thermal stress. Liquefaction cracks are generally present in the fusion zone. When the welding direction is parallel to the rolling direction, the number of long liquefaction cracks in the fusion zone significantly increases. By changing the rolling direction of the base metal, the number of liquefaction cracks is significantly reduced, and the microhardness, tensile strength, and elongation of the welded joint are improved, reaching 99.81 HV, 321.1 MPa, and 37.7% respectively. The fracture of the tensile specimen shows a mixed fracture characteristic of toughness and brittleness.

     

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