高级检索

基于Mg中间层的7075铝合金电阻点焊工艺及性能

Process and properties of resistance spot welding of 7075 aluminum alloy based on Mg interlayer

  • 摘要: 通过添加厚度为50 μm的纯Mg中间层对厚度为2.8 mm的7075铝合金进行电阻点焊(resistance spot welding, RSW),研究Mg中间层对点焊接头组织和性能的影响. 对添加Mg中间层前后RSW接头的宏观形貌、微观组织、析出相、显微硬度和力学性能进行对比研究. 结果表明,添加Mg中间层后,7075铝合金RSW接头的焊接质量和力学性能均得到明显改善. 接头熔核中心区域Mg元素含量显著增加,等轴晶区晶粒发生明显细化. 添加Mg中间层的最佳焊接参数为焊接电流为34 kA、焊接时间为0.36 s、电极力为5.5 kN. 此时,等轴晶区晶粒平均尺寸由未添加时的31.4 μm降至23.2 μm,减小了26.1%. 析出相由长条状转变为点状与短条状,数量增加且分布更为均匀. 接头内缩孔(shrinkage cavity,SC)和裂纹等缺陷明显减少. 熔核中心区域平均显微硬度由103.1 HV提升至115.3 HV,提升了11.8%. 接头的最大拉伸剪切力由8.02 kN增至9.1 kN,提高了13.5%.

     

    Abstract: Resistance spot welding (RSW) was conducted on 2.8-mm-thick 7075 aluminum alloy by adding a 50-μm-thick pure Mg interlayer to study the effect of Mg interlayer on the microstructure and properties of spot welding joints. The macroscopic morphology, microstructure, precipitation phase, microhardness, and mechanical properties of the RSW joints before and after the addition of the Mg interlayer were compared and studied. The results show that after adding an Mg interlayer, the welding quality and mechanical properties of 7075 aluminum alloy’s RSW joints are significantly improved. The Mg element content in the center zone of the weld nugget is significantly increased, and the grain size in the equiaxed crystal region is significantly refined. The optimal welding parameters for the process of adding the Mg interlayer are a welding current of 34 kA, a welding time of 0.36 s, and an electrode pressure of 5.5 kN. At this point, the average grain size in the equiaxed crystal region decreases from 31.4 μm without the addition of the Mg interlayer to 23.2 μm, a reduction of 26.1%. The precipitation phase changes from long stripes to dots and short stripes; the number increases; the distribution is more uniform. Defects such as shrinkage cavity (SC) and cracks in the joint are significantly reduced. The average microhardness in the center region of the weld nugget increases from 103.1 HV to 115.3 HV, an increase of 11.8%. The maximum tensile-shear force of the joint increases from 8.02 kN to 9.1 kN, an increase of 13.5%.

     

/

返回文章
返回