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纵向磁场调控双丝单弧MAG焊电弧行为及焊缝成形分析

Analysis of arc behavior and weld forming in double-wire single-arc MAG welding controlled by longitudinal magnetic field

  • 摘要: 磁控双丝单弧MAG焊作为一种新型的高效焊接工艺方法,由于其电弧可控性较差,在焊接过程中易受外界干扰. 文中采用自主设计的励磁装置对双丝单电弧MAG焊施加纵向磁场进行调控.其中,基于Maxwell有限元仿真软件定量表征了励磁强度随励磁电流的变化规律,获得不同空间位置下的磁感线分布及磁感应强度分布. 通过焊接工艺试验,研究了不同励磁参数下的焊接电弧行为变化规律,分析了外加纵向磁场对焊缝成形及焊缝截面几何特征的影响. 结果表明,施加的外部磁场在一定范围内能够有效提高双丝电弧挺度及焊接过程的稳定性,从而大幅度改善焊缝成形质量. 外加纵向磁场的变化主要影响焊缝熔深和熔宽,且两者总体呈现相反的变化趋势. 当励磁电流为1.5 A,励磁频率为80 Hz时,焊缝成形质量最好.

     

    Abstract: As a new type of high-efficiency welding process, the magnetically controlled double-wire single-arc MAG welding has poor arc controllability and is easily affected by external interference during the welding process. Therefore, in this paper, a self-designed excitation device was used to apply a longitudinal magnetic field to the double-wire single-arc MAG welding for regulation. Based on the Maxwell finite element simulation software, the variation law of excitation intensity with excitation current was quantitatively characterized, and the distribution of magnetic induction lines and magnetic induction intensity at different spatial positions was obtained. Through welding process experiments, the variation law of welding arc behavior under different excitation parameters was studied, and the influence of the applied longitudinal magnetic field on weld formation and the geometric characteristics of the weld cross-section was analyzed. The research results show that the applied external magnetic field can effectively improve the straightness of the double-wire arc and the stability of the welding process within a certain range, thereby significantly improving the weld formation quality. The change of the applied longitudinal magnetic field mainly affects the weld penetration and weld width, and the two generally show opposite variation trends. When the excitation current is 1.5 A, and the excitation frequency is 80 Hz, the weld formation quality is the best.

     

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