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基于改进YOLOv8的焊道边缘识别方法

Recognition method of weld bead edge based on improved YOLOv8

  • 摘要: 针对垃圾焚烧炉壁的防腐问题,在表面通过堆焊的方式熔覆一层防腐层是目前最有效的技术方法. 综合考虑节省焊材和防腐效果,前后两个焊道叠加量达到约25%比较理想. 因此,在基于视觉的自动堆焊过程中,准确识别出前一个焊道的边缘是重要前提. 基于此,文中提出一种基于改进YOLOv8模型的焊道边缘识别方法. 为提高焊道识别模型的精度,添加了跨空间学习的高效多尺度注意力(efficient multi-scale attention,EMA) 模块. 为了减少冗余特征并精简模型,构建了C2f-RVB模块替换原Backbone部分的C2f模块. 焊接图像识别试验和消融试验表明,文中基于改进YOLOv8的焊道边缘识别方法提高了焊道边缘识别的精度,并精简了模型尺寸. 堆焊试验表明,在垃圾焚烧炉壁的防腐层自动堆焊中,文中提出的焊道边缘识别方法具有良好的效果.

     

    Abstract: To address the anti-corrosion problem of the waste incineration furnace wall, it is the most effective technical method to deposit a layer of anti-corrosion layer on its surface by surfacing. By considering the savings of welding materials and the anti-corrosion effect, an overlap of approximately 25% between the preceding and subsequent weld beads is considered an ideal overlap ratio. Therefore, in the process of automatic surfacing based on vision, it is an important prerequisite to accurately identify the edge of the previous weld bead. Based on this, a recognition method of weld edge based on the improved YOLOv8 model was proposed. To improve the accuracy of the recognition model of weld bead, an efficient multi-scale attention efficient multi-scale attention (EMA) module for cross-space learning was added. To reduce redundant features and simplify the model, a new C2f-RVB module was constructed to replace the C2f module of the original Backbone part. Welding image recognition experiments and ablation experiments have shown that these improvements show that the proposed recognition method of weld edge based on improved YOLOv8 improves the accuracy of weld edge recognition and simplifies the model size. The surfacing welding experiment shows that the proposed recognition method of weld bead edge has a good effect in the automatic surfacing of the anti-corrosion layer of the waste incinerator wall

     

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