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水下局部干法焊接排水罩内烟尘行为

Fume behavior in drainage chamber for underwater local dry welding

  • 摘要: 水下局部干法焊接技术在海洋工程、船舶修理及海底管道维护中具有广泛应用前景. 然而其在焊接过程中产生的烟尘明显降低了排水罩内的可见度,影响焊接熔池观察和焊缝视觉跟踪效果,有效降低罩内烟尘浓度成为水下局部干法焊接在实际工程应用的迫切需求. 采用数值仿真方法模拟排水罩排水、排烟过程内部流场,研究了排水气口、排烟口不同组合布置对排水、排烟效果的影响;采用激光透射率表征焊接烟尘浓度,检测水下局部干法焊接中烟尘排出情况,并将烟尘排出行为仿真与试验结果进行对比验证. 结果表明,在保证排水罩有效排水的前提下,通过优化对比,合理增设专用排烟口相比无专用排烟口有效降低焊接烟尘浓度约62%,罩内可见度提升至约80%以上,作为水下局部干法焊接过程观察和焊缝视觉跟踪等手段的先决条件,为水下局部干法焊接工程化应用提供技术支撑.

     

    Abstract: Underwater local dry welding technology has significant potential for applications in marine engineering, ship repair, and subsea pipeline maintenance. However, the fumes generated during the welding process substantially reduce visibility inside the drainage chamber and negatively influence weld pool observation and visual weld tracking. Reducing the fume concentration within the chamber is therefore essential for the practical implementation of this technology. In this study, numerical simulations were conducted to model the internal flow field during the drainage and fume exhausting processes. The effects of various combinations of drainage and fume exhausting vents on the efficiency of drainage and fume removal were analyzed. A laser transmittance method was used to quantify fume concentration and detect the fume exhausting during underwater local dry welding. Simulations of the fume exhausting behavior were compared and verified with the test results. The results show that, through optimization and comparison, while ensuring effective drainage of the drainage chamber, the reasonable addition of dedicated fume exhausting vents effectively reduces fume concentration during welding by about 62% compared to that without a dedicated fume exhausting vent and increases visibility inside the chamber to over 80%. As a prerequisite for observing the underwater local dry welding process and conducting visual tracking of the weld, this provides technical support for the engineering application of underwater local dry welding.

     

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