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316L不锈钢搅拌摩擦焊接头组织及力学性能

Microstructure and mechanical properties of joints of 316L stainless steel by friction stir welding

  • 摘要: 重型运载火箭燃料贮箱目前常使用高强度Al-Cu合金,采用搅拌摩擦焊(friction stir welding, FSW)实现焊接,随着贮箱尺寸不断增大,采取厚度补偿的工艺方式对Al-Cu合金进行焊接的难度急剧增大,大厚度铝合金贮箱轻量化优势不显著.不锈钢材料凭借成熟的工业化技术和焊接工艺难度较低两点,在大型贮箱制造领域展现出一定优势.文中以3 mm厚316L奥氏体不锈钢材料为试验对象,研究了不同焊接速度下焊接接头组织动态再结晶机制和力学性能.结果表明,在不同焊接速度下,搅拌摩擦焊接头内发生了完全的动态再结晶过程,随着焊接速度的提高,焊核区域的非连续动态再结晶机制会受到明显抑制,连续动态再结晶机制得到增强.采用搅拌摩擦焊可以获得达到母材强度98%以上的等强度接头,焊核区强度大幅提高且对焊接缺陷不敏感,证实了奥氏体不锈钢材料在搅拌摩擦焊工艺条件下,运用到大型火箭贮箱中的可行性与其性能优势.

     

    Abstract: High-strength Al-Cu alloys are often used in the fuel tanks of heavy-lift launch vehicles, and the friction stir welding (FSW) process is used to achieve the welding. With the increasing size of the tanks, the difficulty of welding Al-Cu alloys by adopting the thickness compensation process increases dramatically, and the lightweight advantage of large-thickness aluminum alloy tanks is not significant. Stainless steel materials, by virtue of the mature industrialization technology and low difficulty of the welding process, exhibit certain advantages in the field of large tank manufacturing. 3 mm-thick 316L austenitic stainless steel material was used as the test object, and the dynamic recrystallization mechanism and mechanical properties of the welded joint microstructure under different welding speeds were studied. The results show that the complete dynamic recrystallization occurs within the FSW joints at different welding speeds; with the increase in welding speed, the discontinuous dynamic recrystallization mechanism in the weld core region is significantly inhibited, while the continuous dynamic recrystallization mechanism is enhanced. The FSW process can be used to obtain equal strength joints with strength reaching more than 98% of that of the base material; the strength of the weld core region is greatly improved, and the joints are insensitive to weld defects, which confirms the feasibility and performance advantages of austenitic stainless steel material for large rocket tanks under the FSW process conditions.

     

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