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交变磁场对铝合金CMT焊接接头组织性能影响

Effect of alternating magnetic field on microstructure and performance of CMT welded aluminum alloy joints

  • 摘要: 为了进一步提高铝合金焊接接头质量,采用交变磁场辅助冷金属过渡技术(cold metal transfer,CMT)对同种6061铝合金对接焊,研究磁场对接头焊缝成形及组织性能的影响.结果表明,施加交变磁场可以获得良好的焊缝成形,并且可以显著降低接头气孔面积与气孔率的大小.施加交变磁场辅助后焊缝中心晶粒得到明显细化,焊缝平均硬度为77.10 HV0.2,相较于未施加磁场辅助提高了21.63%.通过能谱仪(energy dispersive spectrometer,EDS)对焊缝处元素含量检测,并推断出Al- Si共晶析出相主要沿着α-Al晶界分布.不同磁场参数下试样在热影响区中都存在软化区,拉伸断裂位置也在此区域,断裂类型属于韧性断裂.对焊缝区域进行电化学腐蚀,通过交流阻抗与动电位极化曲线结果可知,添加交变磁场辅助后焊缝处具有较好的耐腐蚀性.

     

    Abstract: In order to further improve the quality of aluminum alloy welded joints, the alternating magnetic field-assisted cold metal transfer (CMT) technology was adopted for butt welding of the same 6061 aluminum alloy, and the influence of the magnetic field on the weld formation and microstructure properties of the joint was investigated. The results show that the application of an alternating magnetic field can ensure good weld formation, and it can significantly reduce the size of the joint porosity area and porosity. After the application of an alternating magnetic field, the grains at the center of the weld undergo obvious refinement, and the average hardness of the weld is 77.10 HV0.2, which is 21.63% higher than that of the weld without the application of magnetic field assistance. The elemental content of the weld is detected by an energy dispersive spectrometer (EDS), and it can be inferred that the Al-Si eutectic precipitation phase is mainly distributed along the α-Al grain boundaries. Under different magnetic field parameters, there is a softening zone in the heat-affected zone, and the fracture location is in this region. The fracture is ductile. Electrochemical corrosion is carried out in the weld, and the results of alternating current impedance and kinetic potential polarization curves show that the welds have better corrosion resistance after applying alternating magnetic field assistance.

     

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