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交变磁场对铝合金CMT焊接接头组织性能影响

Effect of alternating magnetic field on microstructure and performance of CMT welded aluminum alloy joints

  • 摘要: 为了进一步提高铝合金焊接接头质量,研究了交变磁场辅助冷金属过渡焊(cold metal transfer,CMT)对6061铝合金接头焊缝成形及组织性能的影响.结果表明,施加交变磁场可以获得良好的焊缝成形,并且可以显著降低接头气孔面积与气孔率的大小.无磁场下焊缝组织主要由柱状枝晶与等轴枝晶构成,施加交变磁场辅助后柱状枝晶被打碎,几乎都变为等轴枝晶并且晶粒细化明显,焊缝平均硬度为77.10 HV,相较于未施加磁场辅助提高了21.63%.通过能谱仪(energy dispersive spectrometer,EDS)对焊缝处白色区域进行元素含量检测,有无磁场下各个元素含量变化不大,并且可推断出此区域为Al-Si共晶析出相,主要沿着α-Al晶界分布.不同磁场参数下接头抗拉强度变化不大,在热影响区中都存在软化区,断裂位置也在此区域断裂,断裂类型属于韧性断裂.对焊缝区域进行电化学腐蚀,通过交流阻抗与动电位极化曲线结果可知,添加交变磁场辅助后焊缝处具有较好的耐腐蚀性.

     

    Abstract: In order to further improve the performance of Aluminum alloy welded joints, the effect of alternating magnetic field-assisted CMT welding technology on the weld formation, microstructure and performance of 6061 Aluminum alloy joints is investigated. The results show that the application of alternating magnetic field can obtain good weld formation, and can significantly reduce the size of the joint porosity area and porosity. Without magnetic field, the weld structure mainly consists of columnar dendrites and equiaxed dendrites, but after the application of alternating magnetic field, the columnar dendrites are broken into equiaxed dendrites and the grain refinement is obvious, and the average hardness of the weld is 77.10 HV, which is 21.63% higher than that of the weld without the application of magnetic field. The elemental content of the white area of the weld was detected by EDS, and it was found that the content of each element did not change much with or without the magnetic field, and it could be inferred that this area was an Al-Si eutectic precipitation phase, which was mainly distributed along the α-Al grain boundaries. The tensile strength of the joint does not change much under different magnetic field parameters, and there is a softening zone in the heat-affected zone, and the fracture location is also in this region, and the type of fracture belongs to toughness fracture. Electrochemical corrosion is carried out in the welded joint area, and the results of AC impedance and kinetic potential polarization curves show that the welded joints have better corrosion resistance after the addition of alternating magnetic field assistance.

     

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