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送丝方式对激光熔丝增材制造单道多层倾斜零件成形的影响

Influence of Wire Feeding Mode on Formation of Single-pass Multilayer Inclined Parts in Laser Wire Additive Manufacturing

  • 摘要: 为了研究送丝方式对激光熔丝增材制造倾斜零件成形的影响,在前置送丝、后置送丝和侧置送丝方式下进行单道多层倾斜零件的激光熔丝沉积实验,对比分析了倾斜零件的宏观形貌、截面形貌、成形尺寸和各沉积层轮廓拟合圆心轨迹的变化. 结果表明:旁轴送丝的送丝方式对激光熔丝单道多层倾斜零件的宏观形貌、各沉积层的平均层高、平均壁厚和平均倾斜角度均有影响. 后置送丝制造倾斜零件的层高波动值和壁厚波动值最小,倾斜角误差也较小,成形精度较好;侧置送丝制造倾斜零件的层高波动值、壁厚波动值和倾斜角误差最大,成形精度较差. 后置送丝时焊丝可稳定地送入到熔池中后部,各沉积层的实际成形位置稳定,制造的各倾斜零件的成形精度相对较好.

     

    Abstract: In order to study the influence of wire feeding mode on the formation of inclined parts in laser wire additive manufacturing, the laser wire deposition experiments of single-pass multilayer inclined parts were carried out under the modes of front wire feeding, rear wire feeding and side wire feeding. The changes of macroscopic morphology, cross-sectional morphology, forming size and the fitted center trajectory of each deposited layer contour were compared and analyzed. The results show that the paraxial wire feeding mode has an influence on the macroscopic morphology, average height, average wall thickness and average inclined angle of the single-pass multilayer inclined part. The height fluctuation value and wall thickness fluctuation value of the inclined part manufactured by rear wire feeding are the smallest, and the inclined angle error is also small, so the forming accuracy is better. The height fluctuation value, wall thickness fluctuation value and inclined angle error of inclined parts manufactured by side wire feeding are the largest, and the forming accuracy is poor. The welding wire can be stably fed into the middle and rear part of the molten pool under rear wire feeding mode, the actual forming position of each deposited layer is stable, and the forming accuracy of each inclined part is relatively better.

     

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