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非对称电弧摆动对钛合金窄间隙横向焊接焊缝成形的影响

Effects of asymmetric arc oscillation on weld formation in transverse welding of titanium alloy with narrow gap

  • 摘要: 钛合金厚板在横向焊接时,熔池由于受到重力的影响在窄间隙坡口内出现非对称流动,影响焊缝成形. 为了提高焊缝质量,在交变磁场辅助窄间隙钨极氩弧焊的基础上,通过自研的方法实现电弧横向非对称摆动,与常规磁控窄间隙焊接技术相比,电弧的非对称摆动会在窄间隙坡口两侧产生不同的热输入,使坡口内熔池与侧壁的温度梯度不同,主动调控横焊时熔池的非对称流动. 重点探究了励磁强度与励磁频率对焊缝成形的影响,并采用高速摄像机对窄间隙坡口内的熔池流动行为进行了拍摄. 结果表明,焊缝上下两侧对称性与熔池下塌量会随着下励磁强度的减下逐渐降低,并在上、下励磁强度分别为5 mT和2 mT时达到最优值. 而励磁频率的改变对焊缝的对称性没有明显影响,主要影响焊缝的接触角,并在0.5 Hz或1 Hz时得到上下对称且接触角较小的良好焊接接头. 此外对熔池进行了受力分析,熔池在上侧壁与下侧壁的受力不同,适当减小电弧向下摆动时的磁场强度能够减小促使熔池下淌的作用力.

     

    Abstract: Abstract; During transverse welding of titanium alloy thick plates, the molten pool exhibits asymmetric flow within the narrow gap groove due to the influence of gravity, which affects the weld formation. To improve weld quality, an innovative method was developed to achieve asymmetric lateral oscillation of the arc based on narrow gap tungsten inert gas (TIG) welding assisted by an alternating magnetic field. Compared to conventional magnetic-controlled narrow gap welding techniques, the asymmetric oscillation of the arc creates varying heat input on either side of the narrow gap groove, resulting in different temperature gradients between the molten pool and the sidewalls. This actively controls the asymmetric flow of the molten pool during horizontal welding. The study focuses on the effects of excitation intensity and frequency on weld formation, employing a high-speed camera to capture the flow behavior of the molten pool within the narrow gap groove. Results indicate that the symmetry of the weld and the degree of molten pool sagging decrease progressively with the reduction of lower excitation intensity, achieving optimal values at upper and lower excitation intensities of 5 mT and 2 mT, respectively. In contrast, variations in excitation frequency do not significantly impact weld symmetry but primarily affect the weld contact angle, with well-formed joints exhibiting symmetric upper and lower sections and a small contact angle at frequencies of 0.5 Hz or 1 Hz. Additionally, force analysis of the molten pool reveals different forces acting on the upper and lower sidewalls. Reducing the magnetic field intensity during downward oscillation of the arc can diminish the force that promotes the downward flow of the molten pool.

     

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