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非对称电弧摆动对钛合金窄间隙横向焊接焊缝成形的影响

Effect of asymmetric arc oscillation on weld formation in narrow gap by transverse welding of titanium alloy

  • 摘要: 钛合金厚板在横向焊接时,熔池由于受到重力的影响在窄间隙坡口内出现非对称流动,影响焊缝成形. 为了提高焊缝质量,在交变磁场辅助窄间隙钨极氩弧焊的基础上,通过自研的方法实现电弧横向非对称摆动,与常规磁控窄间隙焊接技术相比,电弧的非对称摆动会在窄间隙坡口两侧产生不同的热输入,使坡口内熔池与侧壁的温度梯度不同,主动调控横焊时熔池的非对称流动. 重点探究了励磁强度与励磁频率对焊缝成形的影响,并采用高速摄像机对窄间隙坡口内的熔池流动行为进行了拍摄. 结果表明,焊缝上下两侧对称性与熔池下塌量会随着下励磁强度的减小逐渐降低,并在上、下励磁强度分别为5 mT和2 mT时达到最优值. 而励磁频率的改变对焊缝的对称性没有明显影响,主要影响焊缝的接触角,并在0.5 Hz或1 Hz时得到上下对称且接触角较小的良好焊接接头. 此外对熔池进行了受力分析,熔池在上侧壁与下侧壁的受力不同,适当减小电弧向下摆动时的磁场强度能够减小促使熔池下淌的作用力.

     

    Abstract: During the transverse welding of titanium alloy thick plates, the molten pool exhibits asymmetric flow within the narrow gap groove due to gravity, which affects weld formation. To improve weld quality, a self-developed method was used to achieve transverse asymmetric oscillation of the arc based on alternating magnetic field-assisted narrow gap argon tungsten-arc welding. Compared with conventional magnetic-controlled narrow gap welding technologies, the asymmetric oscillation of the arc generates different heat inputs on both sides of the narrow gap groove, resulting in different temperature gradients between the molten pool and the sidewalls within the groove, thereby actively controlling the asymmetric flow of the molten pool during transverse welding. The effects of excitation intensity and excitation frequency on weld formation were mainly investigated, and the flow behavior of the molten pool within the narrow gap groove was captured by a high-speed camera. Results indicate that the symmetry of the upper and lower sides of the weld and the sagging amount of the molten pool decrease gradually with the decrease of lower excitation intensity and reach optimal values when the upper and lower excitation intensities are 5 mT and 2 mT, respectively. However, the change in excitation frequency has no significant effect on the symmetry of the weld but mainly affects the contact angle of the weld, and good welded joints with upper and lower symmetry and a smaller contact angle are obtained at 0.5 Hz or 1 Hz. In addition, force analysis was conducted on the molten pool, and it is revealed that the forces acting on the molten pool at the upper sidewall and the lower sidewall are different; appropriately reducing the magnetic field intensity during the downward oscillation of the arc can reduce the force that promotes the downward sagging of the molten pool.

     

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