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激光熔覆CoCrFeNi高熵合金涂层性能与空蚀行为

Properties and cavitation behaviors of CoCrFeNi high-entropy alloy coating by laser cladding

  • 摘要: 针对304不锈钢显微硬度和抗空蚀性能差的问题,提出采用激光熔覆技术制备CoCrFeNi高熵合金涂层,在500 ℃下退火2 h,研究了涂层显微组织、硬度和残余应力及其对抗空蚀性能的影响,揭示高熵合金涂层的成形机理和空蚀损伤行为. 结果表明,激光熔覆高熵合金涂层为面心立方FCC单相固溶体结构,涂层整体质量优异,无明显的气孔和裂纹.顶部区域主要为等轴胞状晶,底部为柱状树枝晶,平均显微硬度为247.1 HV0.3,约为304不锈钢的1.4倍.涂层具有良好的热稳定性,退火后,涂层物相没有发生变化,枝晶组织发生轻微的生长,导致涂层产生轻微软化,但涂层表面残余拉应力被释放,与原始涂层相比,xy方向上的残余应力σxσy分别降低了67%和76%. 304不锈钢和退火前后涂层的空蚀累积质量损失分别为13.86、6.38和5.94 mg,涂层的抗空蚀性能明显高于不锈钢,空蚀率为基体的44%.CoCrFeNi高熵合金涂层可以明显提升304不锈钢的抗空蚀性能,并且涂层经退火后,残余拉应力释放,导致空蚀疲劳裂纹扩展得到抑制,抗空蚀性能得到了进一步改善.

     

    Abstract: To address the problems of low microhardness and poor cavitation resistance of 304 stainless steel, a method of preparing CoCrFeNi high-entropy alloy coatings by laser cladding technology was proposed. The coatings were subsequently annealed at 500 °C for two hours. The microstructure, hardness, and residual stress of the coatings and their effects on cavitation resistance were studied, and the forming mechanism and cavitation damage behavior of high-entropy alloy coatings were revealed. Results indicate that the high-entropy alloy coating by laser cladding is a face-centered cubic (FCC) single-phase solid solution structure, and the overall quality of the coating is excellent, with no obvious pores and cracks. The top region is mainly equiaxed cellular crystals; the bottom is columnar dendritic crystals; the average microhardness is 247.1 HV0.3, which is about 1.4 times that of 304 stainless steel. The coating has good thermal stability. After annealing, the physical phase of the coating does not change, but the dendritic crystal microstructures undergo a slight growth, resulting in a slight softening of the coating. The residual tensile stress on the coating surface is released. The residual stresses σx and σy in the x and y directions, compared with those of the original coatings, are reduced by 67% and 76%, respectively. Cavitation-induced cumulative mass losses of 304 stainless steel and the coatings before and after annealing are about 13.86、6.38 and 5.94 mg, respectively. The cavitation resistance of the coating is significantly higher than that of stainless steel, with a cavitation rate of 44% to that of the substrate. The CoCrFeNi high-entropy alloy coating can significantly improve the cavitation resistance of 304 stainless steel, and the cavitation resistance is further improved because the residual tensile stress is released after the coating is annealed, resulting in the suppression of cavitation fatigue crack extension.

     

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