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丙烷割嘴切割氧孔道结构对切割氧流流动特性影响的数值模拟分析

Numerical simulation analysis of the effect of propane nozzle cutting oxygen orifice structure on the flow characteristics of cutting oxygen

  • 摘要: 氧−丙烷火焰切割割嘴的切割质量和能力主要取决于切割氧射流的特性. 针对直筒型、直锥型和弧线形切割氧孔道结构进行研究,通过理论计算、数值模拟分析和试验研究,深入揭示切割氧孔道结构对切割氧流的马赫数分布、速度分布、压力分布和密度分布等流动特性影响规律. 结果表明,直筒型为亚音速孔道,射流最大马赫数为1;收缩−扩散型(convergent-divergent,CD)即拉瓦尔型为跨音速孔道,可实现射流从亚音速到超音速的跨越. 与直锥型孔道相比,弧线形孔道拥有更好的射流稳定性,更长的超音速段长度,出口处的径向射流波动更小,有利于切割过程中熔渣的吹除,以获得较好的切割表面质量. 最后,采用3D打印技术和纹影试验,对数值模拟结果进行验证.

     

    Abstract: The cutting quality and capacity of an oxygen-propane flame cutting nozzle mainly depend on the characteristics of the cutting oxygen jet. In this paper, the structures of the cutting oxygen orifice of straight cylinder type, conical type, and arc type were investigated. Through theoretical calculations, numerical simulations, and experimental studies, the influence of the cutting oxygen orifice structure on the flow characteristics of the cutting oxygen flow, such as Mach number, velocity distribution, pressure distribution, and density distribution, was revealed. The results show that the straight cylinder type is a subsonic orifice with a maximum Mach number of 1 in jet, and the convergent-divergent (CD) type, namely Laval type, is a transonic orifice that allows the jet to cross from subsonic to supersonic velocities. Compared with a conical type orifice, an arc type orifice has better jet stability, a longer supersonic section, and smaller radial jet fluctuation at the outlet, which is conducive to slag blowing off during the cutting process to obtain better cutting surface quality. Finally, the numerical simulation results are validated through the use of 3D printing techniques and schlieren experiments.

     

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