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选择性波峰焊的数值仿真方法与工艺参数优化

Numerical Simulation Methods and Process Parameter Optimization for Selective Wave Soldering

  • 摘要: 选择性波峰焊凭借其点对点的焊接方式以及灵活的工艺参数配置,可针对不同工况需求实现高质量、高效率的焊接任务. 然而,如何针对具体工况优化其工艺参数,国内外尚未形成一套成熟的解决方案. 文中提出了一种选择性波峰焊工艺过程的系统化动态数值仿真方法,旨在分析其焊接机理,并提供经济、高效的工艺参数优化方法,为工程实践提供理论指导. 该方法基于叠加网格技术划分动态域网格,采用连续表面张力模型与有限体方法进行熔融钎料的表面张力计算与界面追踪. 结果表明,器件预热温度对钎料填充过程的影响相对有限,而钎料喷出速度过快或组件高度过低均可能导致器件间隙处出现桥连缺陷. 此外,走链速率对锥形焊点形成有一定影响.

     

    Abstract: Selective wave soldering provides high-quality and high-efficiency results, relying on the point-to-point welding method and the flexibility of the process parameters. However, a mature solution has yet to be formulated in either domestic or international research to address the technical challenges associated with optimizing its process parameters for specific working conditions. This paper proposes a systematic dynamic numerical simulation method for the selective wave soldering process to analyze its soldering mechanism and provides an efficient method for process parameter optimization. The method is based on overset grid technology for dynamic domain meshing and uses the Continuum surface force model and the Volume of fluid method for the surface tension calculation and interface tracking of molten solder. The results indicate that the preheating temperature of the components has a limited influence on the solder filling process, while excessively fast solder spray or insufficient component height may lead to bridging in the component gaps. Additionally, the chain speed affects the formation of conical soldering points.

     

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