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基于熵的焊接接头S-N曲线评估模型建立

Construction of S-N curve evaluation model based on entropy for welded joints

  • 摘要: 焊接接头S-N曲线斜率与传统母材的S-N曲线斜率差异较大. 基于熵在物理学和热力学上的定义引入了一种S-N曲线预测模型,该模型考虑了抗拉强度与疲劳极限两个基本参量,即认为S-N曲线存在两个水平渐近线分量. 结合文献中提供的铝钢异种焊接接头、S355J2N焊接接头、Ti6Al4V焊接接头疲劳寿命数据,采用所建立模型对相关试验数据进行了拟合评估. 结果表明,以铝钢异种焊接接头为例,当去余高接头疲劳强度相较于焊接接头(未去余高)下降幅度相近时,其S-N曲线倾斜段斜率几乎保持不变;以S355J2N焊接接头和Ti6Al4V焊接接头为例,当不同焊接工艺下的接头抗拉强度相同时,其S-N曲线倾斜段斜率取决于接头的疲劳极限;通过将该模型与传统S-N曲线评估模型进行对比,发现其与传统Basquin公式有着相似的数学形式,但由于其涵盖抗拉强度和疲劳极限两个参数,具有更丰富的物理意义.

     

    Abstract: The S-N curve slope of the welded joints is substantially different from that of the conventional base material. Based on the definition of entropy in physics and thermodynamics, a S-N curve prediction model was introduced. This model took into account two fundamental parameters: tensile strength and fatigue limit. It was assumed that the S-N curve contained two horizontal asymptote components. The developed model was utilized to fit and assess the pertinent experimental data regarding fatigue life of aluminum steel dissimilar welded joints, S355J2N welded joints, and Ti6Al4V welded joints given in the literature. The results demonstrated that with aluminum steel dissimilar welded joints as an example, the slope of the inclined section of the S-N curve remains nearly constant while the fatigue strength of the joint without weld reinforcement decreases similarly to the welded joint with weld reinforcement. With S355J2N and Ti6Al4V welded joints as examples, the slope of the inclined section of the S-N curve depends on the fatigue limit of the joint when the tensile strength of the joint becomes identical under different welding processes. A comparison between this model and the conventional S-N curve evaluation model reveals that it has a similar mathematical form to the traditional Basquin equation, indicating a deeper physical relevance since it incorporates two parameters: tensile strength and fatigue limit.

     

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