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基于视觉的压力容器密封端焊孔轨迹提取

Vision-based extraction of welding hole trajectory on sealing end of pressure vessel

  • 摘要: 目前基于计算机视觉的焊缝提取研究大部分聚焦于平面对接焊缝和角接焊缝,关于复杂表面焊缝的研究工作较少,文中针对压力容器封头焊孔接管焊接,提出一种以圆或椭圆轨迹开孔的焊孔焊接轨迹提取方法.首先对点云进行预处理,以提高点云数据的质量和可靠性,然后通过在点云质心建立复数坐标系提取点云内轮廓,作为原始边界.在点云配准阶段,采用迭代最近点配准方法,以三个坐标轴转角及模板点云圆孔半径(椭圆为长半轴与短半轴)为设计变量,以配准误差为目标函数,构建非线性优化问题进行求解. 结果表明,该算法能够适用复杂表面的焊接,实现对焊接机器人的自动引导,并满足焊接误差及效率,验证了算法的可行性.

     

    Abstract: Most current research on computer vision-based weld seam extraction primarily focuses on planar butt welds and fillet welds, while there is limited research on complex surface weld seams. In this paper, a welding trajectory extraction method for nozzle welds on pressure vessel heads, specifically for holes with circular or elliptical paths, was proposed. Firstly, the point clouds were preprocessed to improve the quality and reliability of the data. Then, the inner contour of the point cloud was extracted by establishing a complex coordinate system at the centroid of the point cloud, serving as the initial boundary. In the point cloud registration stage, the ICP registration method was adopted. A nonlinear optimization problem was constructed and solved by taking the three coordinate axis rotation angles and the radius for circular holes of the template point cloud (major and minor axes for elliptical holes) as design variables and the registration error as the objective function. The results indicate that the proposed algorithm can be applied to the welding of complex surfaces, realizes automatic guidance for welding robots, and meets the requirements of welding accuracy and efficiency, verifying the feasibility of the algorithm.

     

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