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振荡扫描激光−电弧复合增材AZ31镁合金组织及性能

Microstructure and properties of AZ31 magnesium alloy via oscillating laser-arc hybrid additive manufacturing

  • 摘要: 针对AZ31镁合金开展振荡扫描激光−电弧复合增材制造,探究了扫描振幅对沉积件气孔率、晶粒尺寸、晶界特征和拉伸性能的影响规律. 结果表明,激光束扫描行为通过搅拌熔池,改变熔池液态金属流动状态以促进气孔逸出,可以有效消除气孔. 当扫描振幅达到0.8 mm以上时,气孔被完全抑制. 另外,激光束扫描通过破碎枝晶并提供更多的形核点可以有效细化晶粒并促使孪晶界的形成. 随着扫描振幅的增加,沉积件晶粒尺寸先降低后增加,孪晶界占比先增加后降低,晶粒尺寸和孪晶界占比分别在扫描振幅为0.8 mm时达到最小值23.2 μm和最大值35.2%,相比未引入扫描时分别细化和提高了59.44%和37.5%. 沉积件拉伸性能在扫描振幅为0.8 mm时最佳,沉积件水平方向抗拉强度、屈服强度和断后伸长率分别为239 MPa、102 MPa和25.8%,比未引入扫描时分别提高了27.8%、27.5%和1.632倍.

     

    Abstract: The oscillating laser-arc hybrid additive manufacturing of AZ31 magnesium alloy was carried out, and the effect of oscillating amplitude on porosity, grain size, characteristics of grain boundary, and tensile properties of deposited components was investigated. The results have shown that the oscillating laser beam can effectively eliminate pores by stirring the molten pool and changing the flow state of the molten pool. The pores are completely eliminated as the oscillating amplitude reaches up to 0.8 mm. In addition, the oscillating laser beam can break the dendrites to provide massive nucleation cores, and it is beneficial to refine grains and promote the formation of twin boundaries. With the increase of the oscillating amplitude, the grain size decreases first and then increases, while the fraction of the twin boundaries increases first and then decreases. The grain size and the fraction of twin boundaries reach the minimum value of 23.2 μm and the maximum value of 35.2%, respectively, at the oscillating amplitude of 0.8 mm, representing a refinement and increase of 59.44% and 37.5%, respectively, compared with those without oscillating. The deposited component exhibits the best tensile properties at an oscillating amplitude of 0.8 mm. The tensile strength, yield strength, and percentage elongation after fracture along the horizontal direction reach 239 MPa, 102 MPa, and 25.8%, respectively, which are 27.8%, 27.5%, and 1.632 times higher than those without oscillating.

     

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