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高温合金电子束焊接头疲劳裂纹萌生模拟

Simulation of fatigue crack initiation in electron beam welding joints of superalloy

  • 摘要: 为了为揭示高温合金电子束焊接头疲劳损伤机理,准确预测其寿命,开展了焊接接头疲劳裂纹萌生模拟方法研究. 将循环滞回能模型与连续介质损伤力学理论相结合建立损伤参量,采用python语言对Abaqus数值模拟软件进行二次开发,建立了疲劳裂纹萌生数值模拟方法. 针对GH4169电子束焊接头,根据金相试验结果采用改进的Voronoi图法建立焊缝区微观组织几何模型,并生成多滑移带模型. 基于上述方法开展了电子束焊接头不同应变幅值下的疲劳裂纹萌生模拟. 结果表明,疲劳裂纹均萌生于接头热影响区(heat affected zone,HAZ),把裂纹长度达到500µm时的循环数定义为裂纹萌生寿命,随着应变幅值的增大,裂纹萌生寿命逐渐降低,模拟预测寿命与试验数据吻合较好. 开展了缺口件疲劳试验及模拟仿真,结果表明,模拟得到的疲劳裂纹萌生位置、微观扩展及连接规律与试验结果一致,进一步验证了文中方法的有效性.

     

    Abstract: In order to reveal the fatigue damage mechanism of the electron beam welding joint of superalloy and predict its life accurately, the simulation method for fatigue crack initiation in the welding joint was studied. The cyclic hysteretic energy model was combined with the continuum damage mechanics theory to establish the damage parameters, and the numerical simulation method of fatigue crack initiation was established by secondary development of advanced simulation for engineering and sciences Abaqus using Python language. Based on the results of metallographic tests, the microstructure geometry model of the GH4169 electron beam welding joint was established by using the improved Voronoi diagram method, and the multi-slip band model was generated. Based on the above method, the fatigue crack initiation simulation under different strain amplitudes of the electron beam welding joint were put in practice. The results have shown that the fatigue cracks all initiate in heat heat-affected zone (HAZ) of the joints. The number of cycles when the crack reaches 500 µm is defined as the crack initiation life. As the strain amplitude increases, the crack initiation life gradually decreases, and the predicted life in simulation was in good agreement with the experimental data. The test and simulation of notched part fatigue were carried out. The results have shown that the simulated fatigue crack initiation location, micro propagation, and connection law fit with the experimental results, which further verifies the validity of the proposed method.

     

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