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S32001双相不锈钢TIG接头微观组织力学性能

Microstructure and mechanical properties of S32001 duplex stainless steel TIG joints

  • 摘要: 以低镍型双相不锈钢S32001为研究对象,采用非熔化极惰性气体保护焊(tungsten inert gas welding, TIG)进行自动焊接,探究不同的焊接工艺参数对接头微观组织和物相组成的影响,并研究微观组织与力学性能的关系.结果表明,不同的焊接工艺参数下,焊接接头表面成形良好,微观组织由奥氏体相与铁素体相组成,焊缝铁素体内部与铁素体/奥氏体相界处析出二次奥氏体相. 接头的硬度呈现“W”形分布,母材(base metal, BM)的显微硬度略高,而热影响区(heat-affected zone, HAZ)的显微硬度略低. 随着焊接接头处热输入的增加,焊缝区域的晶粒尺寸增大,硬度值降低,试样的抗拉强度与断后伸长率也呈现下降趋势. 焊接电流为52 A,焊接速度为0.3 m/min,焊接频率为2 Hz接头显微硬度与抗拉强度最高,分别为254.1 HV ± 5.7 HV 与702.3 MPa. 拉伸试样断口由小平面、微孔和撕裂棱组成,并可观察到一些微米尺度的夹杂物,焊缝表现为准解理断裂.

     

    Abstract: With the low nickel duplex stainless steel S32001 as the research object, the tungsten inert gas welding(TIG) was used for automatic welding. The effects of different welding process parameters on the microstructure and phase composition of the joint were investigated, and the relationship between microstructure and mechanical properties was studied. The results have shown that under different welding process parameters, the surface of the welded joint is well formed. The microstructure is composed of austenite phase and ferrite phase, and the secondary austenite phase is precipitated at the boundary between the ferrite and the ferrite/austenite phase in the weld. The hardness of the joint presents a “W” shaped distribution, and the microhardness of the base metal(BM) is slightly higher, while the microhardness of the heat-affected zone(HAZ) is slightly lower. With the increase of heat input at the welded joint, the grain size in the weld area increases, the hardness value decreases, and the tensile strength and elongation after fracture of the specimen show a decreasing trend. The microhardness and tensile strength of the W1 group were the highest, which were 254.1 HV ± 5.7 HV and 702.3 MPa, respectively. The fracture of the tensile specimen is composed of facets, micropores, and tear ridges, and some micron-scale inclusions can be observed. The weld is characterized by quasi-cleavage fracture.

     

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