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热处理对铝合金自冲铆接头裂纹及性能影响

Effect of heat treatment on cracks and properties of self-piercing riveted joint in aluminum alloy

  • 摘要: 考虑到铝合金自冲铆接头裂纹对静力学特性的影响,采用退火处理工艺对2024铝合金基板先进行热处理再铆接,并用固溶处理和时效处理工艺对多组2024铝合金和6061铝合金自冲铆试件进行热处理,结合拉伸试验和扫描电子显微镜(scanning electron microscopy,SEM)表征不同热处理工艺后的接头裂纹和力学性能,并探究失效形式演变机制. 结果表明,2024铝合金基板进行退火处理后再铆接能有效改善接头底部裂纹. 固溶 + 人工时效处理使接头载荷显著提高23.97%,固溶 + 自然时效处理使接头载荷显著提高20.29%,可作为提高接头载荷的热处理工艺. 受不同热处理工艺影响,6061铝合金接头失效形式从上板断裂转变为上板断裂 + 铆钉部分拉脱,再到上板断裂 + 铆钉全部拉脱,2024铝合金接头失效形式由上板断裂向上板断裂 + 铆钉部分拉脱转变,从单一失效形式变为混合失效形式分散了应力,延缓了裂纹扩展,提高了安全性. 断裂机制由韧性断裂或脆性断裂到韧−脆混合断裂,固溶 + 时效处理使接头兼具一定的韧性和强度,具有广泛的适应性.

     

    Abstract: By considering the influence of cracks in self-piercing riveted joints of aluminum alloys on the static mechanical properties, an annealing process was applied to heat-treat 2024 aluminum alloy base plates before riveting. Additionally, solution treatment and aging treatment were used to heat-treat multiple groups of self-piercing riveted specimens composed of 2024 aluminum alloy and 6061 aluminum alloy. Combined with tensile-shear tests and scanning electron microscopy (SEM) characterization, the joint cracks and mechanical properties after different heat treatment processes were analyzed, and the evolution mechanism of failure modes was explored. The results have shown that riveting 2024 aluminum alloy base plates after annealing treatment can effectively reduce cracks at the joint bottom. The solid solution + artificial aging treatment significantly increases the joint load by 23.97%, and the solid solution + natural aging treatment significantly increases the joint load by 20.29% and thus can be used as a heat treatment process to improve the joint load. Affected by different heat treatment processes, the failure mode of 6061 alloy group joints changes from upper plate fracture to upper plate fracture + partial rivet pull-out and then to upper plate fracture + complete rivet pull-out. The failure mode of the 2024 alloy group joints transforms from upper plate fracture to upper plate fracture + partial rivet pull-out. The shift from a single failure mode to a mixed failure mode disperses stress, delays crack propagation, and improves safety. Additionally, the fracture mechanism changes from ductile fracture or brittle fracture to ductile-brittle mixed fracture. The solution + aging treatment endows the joints with both certain toughness and strength, resulting in wide adaptability.

     

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