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焊接空间位置对接头性能影响的研究进展

Research progress on influence of welding spatial position on performance of welded joints

  • 摘要: 焊接空间位置的变化直接影响熔滴过渡和熔池受力状态,最终影响焊接接头性能,了解空间位置对焊接接头性能影响规律,制定合适的焊接工艺,对于实现大型工程复杂结构全位置焊接至关重要. 文中首先分析了空间位置变化对熔滴过渡和熔池受力的影响;同时,讨论了不同焊接位置与焊接工艺的匹配关系,分别总结了不同焊接位置、焊接工艺对接头性能的影响规律. 此外,阐述了焊接位置变化对接头外部成形和内部力学性能的影响,表明焊接位置变化在特定条件下不是生产需要的工艺被动妥协,而是性能优化的主动探索. 此外,从工艺改进和设备辅助两个层面综述了优化全位置焊接的新工艺、新方法. 最后,总结并展望了焊接空间位置变化对焊接接头性能影响规律和发展方向.

     

    Abstract: The variation of welding spatial positions directly influences droplet transfer and the force state of the weld pool, thereby affecting the performance of welded joints. Understanding the influence rules of spatial position on joint performance and developing appropriate welding processes are essential for achieving reliable all-position welding in large-scale and complex engineering structures. The influence of spatial position changes on droplet transfer and weld pool forces was first analyzed. Meanwhile, the correlation between welding positions and process selection was discussed, and the effect of different welding processes at various positions on joint performance was summarized. Furthermore, the effect of welding position on both external weld morphology and internal mechanical properties was elaborated. This indicated that welding position variation, under specific conditions, should not be regarded merely as a passive compromise dictated by production requirements, but rather as an active approach for performance optimization. In addition, new processes and methods for optimizing all-position welding were reviewed from both process improvement and auxiliary equipment. Finally, an outlook on the influence of welding spatial positions on joint performance and the potential future research directions was provided.

     

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