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不同焊接细节焊材的等效S-N曲线确定

Determining equivalent S-N curves for welding materials with different welding details

  • 摘要: 焊接结构中不同类型焊接细节导致的不同程度应力集中,是结构疲劳破坏的主要原因. 为分析不同焊接细节结构的疲劳,需获得不同焊接细节焊材的疲劳寿命曲线. 文中首先通过分析焊接细节几何尺寸和材料属性对焊材疲劳寿命的影响机制,确定应力集中系数和应力变化梯度来量化焊接细节对焊材疲劳寿命的影响,分析了应力集中系数相同的不同类型焊接细节的应力变化梯度,从而获得了微孔洞缺陷与其他焊接细节的应力变化梯度差,并据此计算了应力集中系数修正因子. 将不同焊接细节等效成修正后应力集中系数对应的微孔洞缺陷,进而通过微孔洞缺陷焊材的S-N曲线来等效确定所有不同焊接细节焊材的S-N曲线,最后采用高温陶瓷模拟焊接细节中的夹渣焊接细节制作钢管焊接试件进行单轴高周疲劳试验,验证采用不同焊接细节等效成微孔洞缺陷确定焊材S-N曲线方法的可行性.

     

    Abstract: The varying levels of stress concentration resulting from different welding details in welding structures are the primary causes of structural fatigue failure. To assess the fatigue performance of structures with welding details, obtaining fatigue life (S-N) curves for materials with various welding details is essential. The influence mechanism of geometric dimensions and material properties of welding details on the fatigue life of welding materials was analyzed. The influence of welding details on the fatigue life of the welding material was quantified by determining the stress concentration factor and the stress change gradient. By analyzing the stress change gradients of different welding details with the same stress concentration factor, a correction factor for stress concentration was calculated from the difference in stress gradient between micro-void defects and other welding details. Different welding details were equivalently transformed into micro-void defects corresponding to the modified stress concentration factor, and then the S-N curve of all welding details was equivalently determined through the S-N curve of the welding material with micro-void defects. Finally, simulated slag inclusions in welding details of high-temperature ceramics for producing steel pipe weld specimens were used for uniaxial high-frequency fatigue tests, verifying the method’s feasibility to determine the S-N curve of welding materials using welding details equivalent to micro-void defects.

     

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