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机器人两种弧焊梯度材料增材制造对比研究

Comparative study on additive manufacturing of bi-metallic functional graded materials via robotic double-pulse and plasma arc welding

  • 摘要: 为了提高SS316L在工业应用中的耐久性、耐高温腐蚀性和强度,使用Inconel625作为更高效和更昂贵的覆盖材料.文章采用双丝双脉冲MIG焊和等离子焊工艺制备梯度为5%的SS316L/Inconel625薄壁功能梯度材料,并对比分析制造样品的形貌、微观结构和性能.结果表明,两个沉积样品均表现出良好的形貌,未观测到宏观缺陷,其沉积过程稳定,表面粗糙度均小于4%. SEM和能谱分析表明,沉积样品的显微组织为柱状晶,并呈现外延生长. 在67% SS316L区域未观测到微观裂纹,两个工艺试样的硬度和水平拉伸性能均表现出沿着建造方向逐渐增大的趋势,并且平均值近似相同,表明两种不同工艺采用相同梯度获得的样品性能相似,无明显的各向异性,两种沉积的拉伸断裂均表现出典型的韧性断裂特征. 本研究为电弧增材制造梯度材料提供一定的理论依据和参考价值.

     

    Abstract: In order to improve the durability, high temperature corrosion resistance and strength of SS316L in industrial applications, IN625 is used as an efficient and expensive covering material. In this paper, SS316L/IN625 thin-walled functionally graded materials with a gradient of 5% were prepared by twin-pulse MIG welding and plasma welding. The results showed that both samples exhibited well morphology and no macroscopic defects were observed. The deposition process was stable and the surface roughness was less than 4%. Furthermore, SEM and EDS analysis showed that the microstructure of the deposited samples was columnar and exhibited epitaxial growth. The microcrack was not observed in the 67% SS316L region, and the hardness and horizontal tensile properties of two samples showed an increasing tendency from the baseplate to the top, and their total average values were approximately the same. Moreover, the samples obtained by two different processes with the same gradient had similar properties and no obvious anisotropy, and the tensile fracture of the two samples showed typical ductile fracture characteristics. This study provides the theoretical basis and reference value for arc additive manufacturing gradient materials.

     

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