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机器人两种弧焊梯度材料增材制造对比

Comparison of additive manufacturing of graded materials via two robotic arc welding

  • 摘要: 为了提高SS316L在工业应用中的耐久性、耐高温腐蚀性和强度,使用Inconel625作为更高效和更昂贵的覆盖材料,文中采用双丝双脉冲惰性气体保护焊(metal inert gas welding,MIG)和等离子焊工艺制备梯度为5%的SS316L/Inconel625薄壁功能梯度材料,并对比分析制造样品的形貌、微观结构和性能.结果表明,两个沉积样品均表现出良好的形貌,未观测到宏观缺陷,其沉积过程稳定,表面粗糙度均小于4%. 扫描电子显微镜(scanning electron microscope, SEM)和能谱分析表明,沉积样品的显微组织为柱状晶,并呈现外延生长. 在67% SS316L区域未观测到微观裂纹,两个工艺试样的硬度和水平拉伸性能均表现出沿着建造方向逐渐增大的趋势,并且平均值近似相同,表明两种不同工艺采用相同梯度获得的样品性能相似,无明显的各向异性,两种沉积的拉伸断裂均表现出典型的韧性断裂特征.

     

    Abstract: In order to improve the durability, high temperature corrosion resistance, and strength of SS316L in industrial applications, Inconel625 was used as a more efficient and expensive covering material. In this paper, SS316L/Inconel625 thin-walled functionally graded materials with a gradient of 5% were prepared by twin-wire double-pulse metal inert gas welding (MIG) and plasma welding. The morphology, microstructure, and properties of the fabricated samples were compared and analyzed. The results show that both deposited samples exhibit good morphology, and no macroscopic defects are observed. The deposition process is stable, and both of the surface roughnesses are less than 4%. Furthermore, scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS) analysis show that the microstructure of the deposited samples is columnar crystal and exhibits epitaxial growth. The microcrack is not observed in the 67% SS316L region. The hardness and horizontal tensile properties of two process samples show an increasing tendency from the baseplate to the top, and their average values are approximately the same. These findings show that the samples obtained by two different processes with the same gradient have similar properties and no obvious anisotropy, and the tensile fracture of the two deposited samples shows typical ductile fracture characteristics.

     

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