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基于改进深度信念网络的SLM参数优化分析

SLM parameter optimization based on improved deep belief network

  • 摘要: 针对当前航空增材制造中零件质量强度较低、表面粗糙度较大以致零件间配合一致性差的问题,对选择性激光熔化(selective laser melting,SLM)工艺进行分析,通过分析该工艺的主要参数,采用改进的深度信念网络对参数进行优化,提高SLM加工过程质量.首先,针对SLM的制造工艺,分析3D打印加工过程中的主要影响因素,如激光角度、扫描速度、激光功率、粉末层预热温度、粉末厚度和激光半径等,根据其特性设计具有最佳适应度的参数优化流程;其次,针对SLM加工变量的实际限制,建立以拟合能量密度为目标函数的数字模型对制造参数进行求解,并采用自适应深度信念网络算法优化不同参数对加工过程的影响;最后,针对航空发动机叶轮叶身造型设计模型设定参数进行打印试验,以验证文中所提算法在SLM制造应用中的先进性和有效性.

     

    Abstract: In response to the problem of low quality and strength of parts, large surface roughness, and difficulty in twisting between parts in current aviation additive manufacturing, the selective laser melting (SLM) process was analyzed. By examining the main parameters of this process, an improved deep belief network (DBN) was employed to optimize these parameters and enhance the quality of the SLM manufacturing process. First, the main influencing factors in the 3D printing process of SLM were analyzed, such as laser angle, laser scanning speed, laser power, powder layer preheating temperature, powder thickness, and laser radius. Based on their characteristics, a parameter optimization process with optimal adaptability was designed. To address the practical constraints associated with SLM processing variables, a model was established with the objective function of fitting energy density to obtain manufacturing parameters. An adaptive DBN algorithm was employed to analyze the influence of various parameters on the processing outcomes. Finally, printing experiments were conducted based on the parameter settings of the design model for the turbine blades of aircraft engines, thereby validating the advanced nature and effectiveness of the proposed algorithm in SLM manufacturing applications.

     

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