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周期超声振动对316L不锈钢TIG焊缝成形及性能的影响

Effect of periodic ultrasonic vibration on forming and properties of 316L stainless steel’s TIG weld

  • 摘要: 为了弥补传统TIG焊接热输入大、组织和性能有待提升的问题,采用超声振动直接作用于母材的方法将周期超声引入熔池,研究了超声输入距离、超声施加时间及超声振幅对316L不锈钢TIG焊缝成形、组织、力学性能及耐腐蚀性能的影响规律,探讨了周期超声振动对焊接效率提升的贡献. 结果表明,超声输入距离对焊缝成形影响较大,当超声输入距离固定时,超声能量过大,出现焊穿现象;当超声输入距离逐渐增大时,焊缝熔宽减小且组织细化效果减弱;随超声施加时间的增大,焊缝深宽比呈增大趋势,当超声施加时间为0.5 s时,深宽比最大,比原始焊缝提高68.73%. 合适的超声振幅可以同步提高焊接接头的强度和塑性,当超声振幅为20.5 μm时,晶粒细化效果较明显,与无超声时相比,抗拉强度提高9.65%,断后伸长率和断面收缩率分别提高35.38%及11.22%,硬度及耐腐蚀性能明显改善. 施加周期超声振动且焊接速度提升60 mm/min后,焊接接头力学性能仍有提升,表明施加周期超声振动有利于提高焊接效率.

     

    Abstract: To deal with large heat input and improve the structure and performance of traditional TIG welding, ultrasonic vibration was adopted and directly acted on the base material to introduce periodic ultrasonic vibration into the molten pool, and the influence of ultrasonic input distance, ultrasonic application time, and ultrasonic vibration amplitude on the forming, structure, mechanical properties, and corrosion resistance of 316L stainless steel’s TIG weld was investigated; the contribution of periodic ultrasonic vibration to the improvement of welding efficiency was explored. The results show that the ultrasonic input distance has a greater impact on weld forming. When the ultrasonic input distance is fixed, the ultrasonic energy is too large, and there is a weld penetration phenomenon. When the ultrasonic input distance is gradually increased, the melt width of the weld decreases, and the effect of structure refinement is weakened. The depth-to-width ratio of the weld increases with the increase in the ultrasonic application time, and the ratio is maximized when the ultrasonic application time is 0.5 s, which is 68.73% higher than that of the original weld. The appropriate ultrasonic vibration amplitude can simultaneously improve the strength and plasticity of the welded joint. When the ultrasonic vibration amplitude is 20.5 μm, the grain refinement effect is obvious. Compared with no ultrasonic vibration, the tensile strength is increased by 9.65%; the elongation after fracture and sectional shrinkage are increased by 35.38% and 11.22%, respectively, and the hardness and corrosion resistance are significantly improved. After applying periodic ultrasonic vibration and increasing the welding speed by 60 mm/min, the mechanical properties of the welded joints are still improved, indicating that the application of periodic ultrasonic vibration is beneficial to the improvement of welding efficiency.

     

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