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加氢反应器2.25Cr-1Mo-0.25V钢厚壁双丝窄间隙埋弧焊接接头强韧性退化行为及机理

Degradation behavior and mechanisms of strength and toughness in double-wire narrow-gap submerged arc welded joints of 2.25Cr-1Mo-0.25V steel thick plates for hydrogenation reactors

  • 摘要: 为了研究加氢反应器用2.25Cr-1Mo-0.25V钢厚壁单丝和双丝窄间隙埋弧焊接接头强韧性特征差异,采用拉伸、低温冲击试验等进行力学性能表征,采用光镜、扫描电子显微镜、电子背散射衍射等开展微观组织分析并揭示强韧性演变机理. 结果表明,双丝窄间隙埋弧焊焊接接头的冲击韧性较单丝埋弧焊降幅达40%以上,其抗拉强度和屈服强度也分别较单丝窄间隙埋弧焊降低15.7%、2.6%. 由于热输入更为集中,双丝窄间隙埋弧焊焊缝处产生更为粗大的贝氏体柱状晶组织,并且相比于单丝焊接接头出现少量奥氏体、块状铁素体和M-A组元,与贝氏体基体之间的变形协调能力降低;同时变形晶粒含量、局域取向差相对较高,易产生更多的塑性变形和位错累积行为,导致材料内部累积更多的细微缺陷,造成冲击韧性、强度等力学性能降低.

     

    Abstract: To investigate the differences in strength and toughness characteristics of single-wire and double-wire narrow-gap submerged arc welded joints of 2.25Cr-1Mo-0.25V steel thick plates used in hydrogenation reactors, mechanical properties were characterized using tensile and low-temperature impact tests. Microstructural analysis was conducted using optical microscopy, scanning electron microscopy, and electron backscatter diffraction to reveal the evolution mechanism of strength and toughness. The results indicate that the impact toughness of the double-wire narrow-gap submerged arc welded joint decreased by more than 40% compared to the single-wire submerged arc welded joint, while the tensile strength and yield strength decreased by 15.7% and 2.6%, respectively. Due to more concentrated heat input, the double-wire narrow-gap submerged arc weld produced coarser bainitic columnar crystal structures. Additionally, compared to the single-wire welded joint, a small amount of austenite, blocky ferrite, and M-A constituents appeared, reducing the deformation compatibility with the bainitic matrix. Furthermore, the content of deformed grains and local misorientation were relatively higher, leading to more pronounced plastic deformation and dislocation accumulation. This behavior tends to accumulate more micro-defects within the material, resulting in reduced mechanical properties such as impact toughness and strength.

     

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