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采用蓝光激光同轴熔覆铜过渡层的钛/钢复合层成形与组织分析

Formation and microstructure analysis of titanium/steel composite layer with copper transition layer by blue laser coaxial cladding

  • 摘要: 钛钢复合板焊接修复时铜过渡层难以有效成形,提出采用蓝光激光提高铜金属的吸收率,并针对激光功率、送粉速率、扫描速度对铜粉熔化及铜层成形参数的作用规律展开研究,通过能谱仪(energy dispersive spectrometer,EDS)面扫分析了不同工艺参数组合对Fe-Cu界面中铁元素扩散行为的影响,在铜层表面继续同轴熔覆钛层时,分析了蓝光激光对铜层的熔化行为并研究了Fe-Cu-Ti接头的微观组织与性能,结果表明,采用蓝光激光可以实现铜粉末的高效熔化,随着激光功率的增加,铜层的熔宽、余高、熔深与稀释率均有所增加;随着送粉量的增加,铜层的熔宽和余高增加,熔深和稀释率明显减小;随着扫描速度的增加,铜层的成形参数和稀释率都呈减小趋势,通过Fe-Cu接头的EDS面扫发现,控制铜层的厚度,可使铁元素在上表面区域的含量显著减小,避免脆性Fe-Ti金属间化合物的形成,形成的接头以TiCu和Ti3Cu4金属间化合物为主,未形成脆性的Fe-Ti金属间化合物,铜钛混合区平均硬度为326 HV0.2.

     

    Abstract: During the welding repair of titanium-steel composite plates, it is difficult to effectively form the copper transition layer. To address this issue, the use of a blue laser to increase copper’s absorptivity was proposed. The effects of laser power, powder feeding rate, and scanning speed on copper powder melting and copper layer formation parameters were investigated. The influence of different process parameter combinations on the diffusion behavior of iron elements at the Fe-Cu interface was analyzed using an energy dispersive spectrometer (EDS) area scanning. During coaxial cladding of a titanium layer onto the copper surface, the melting behavior of the copper layer under blue laser irradiation was analyzed. Subsequently, the microstructure and mechanical properties of the Fe-Cu-Ti joint were investigated. The results show that blue laser irradiation enables efficient melting of copper powder. As laser power increases, the melting width, weld reinforcement, melting depth, and dilution rate of the copper layer all increase. As the powder feeding rate increases, the melting width and weld reinforcement of the copper layer increase, while the melting depth and dilution rate significantly decrease. As scanning speed increases, both the formation parameters and dilution rate of the copper layer exhibit decreasing trends. EDS area scanning of Fe-Cu joints demonstrates that controlling copper layer thickness significantly reduces iron element content in the upper surface region, avoiding the formation of brittle Fe-Ti intermetallic compounds. The formed joint is mainly composed of TiCu and Ti3Cu4 intermetallic compounds. Fe-Ti intermetallic compounds that have not formed brittleness. The average hardness of the copper titanium mixed zone is 326HV0.2.

     

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