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铝铜合金焊接完整流动熔池凝固的MPF-LBM建模及显微组织演变行为分析

Research on MPF-LBM modeling and microstructure evolution behavior during solidification of entire flowing weld pool of Al-Cu alloy

  • 摘要: 2219铝合金在推进剂储罐生产中的价值及相场法在显微组织预测中的潜力广受关注,然而,当前考虑熔体流动和枝晶固相运动的完整熔池凝固演变行为尚不明确,建立了多相场−格子玻尔兹曼模型,开发了大批量枝晶生长模拟加速算法、大计算域CPU并行算法和自主知识产权的Fortran求解器,实现了完整流动熔池的动态凝固模拟,结果与实测的枝晶形貌和晶粒结构/尺寸吻合良好. 结果表明,熔体流动会冲涮固−液界面前沿的富溶质层形成溶质涡流、使等轴晶发生平移、旋转和碰撞;枝晶运动会挤压富溶质层,并在运动枝晶后方形成溶质滞后输运效应,显著影响溶质分布;熔体流动和枝晶运动会造成枝晶非对称生长,加剧显微组织各向异性. 纵截面焊缝由短柱状晶和致密等轴晶组成,等轴晶间的液相通道中发生溶质偏析并演变为网状共晶,熔池流动会在焊缝顶层形成大间隙等轴晶带.

     

    Abstract: The value of 2219 aluminum alloy in the production of propellant tanks and the potential of the phase field method in microstructure prediction have attracted wide attention. However, the evolution behavior of the entire weld pool considering melt flow and dendrite solid movement is still unclear. In the current work, a multi-phase field-lattice Boltzmann (MPF-LBM) model was established, and an acceleration algorithm for massive dendrite growth simulation, a CPU parallel algorithm for a large computational domain and a Fortran solver with independent intellectual property rights were developed to realize the dynamic solidification simulation of the entire flowing weld pool. The results were in good agreement with the measured dendrite morphology and grain structure/size. The results show that the melt flow will flush the solute-rich layer at the front of the solid-liquid interface to form solute vortices, causing the equiaxed dendrites to translate, rotate and collide. The dendrite movement will squeeze the solute-rich layer and form a solute hysteresis transport effect behind the moving dendrite, which significantly affects the solute distribution. The melt flow and dendrite movement will cause asymmetric growth of dendrites and aggravate the anisotropy of the microstructure. The longitudinal weld is composed of short columnar dendrites and dense equiaxed dendrites. Solute segregation occurs in the liquid phase channels between the equiaxed dendrites and evolves into a network eutectic. The flow of the weld pool will form a large-gap equiaxed dendrites band on the top layer of the weld.

     

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