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GH188/IC10异种高温合金TLP连接机理及性能分析

TLP joining mechanism and performance analysis of GH188/IC10 dissimilar superalloy

  • 摘要: 使用BNi-2中间层实现了钴基多晶高温合金GH188和Ni3Al基定向凝固高温合金IC10的可靠连接,研究了焊接温度对接头显微组织及力学性能的影响规律.结果表明,随着连接温度的升高,接头的等温凝固进程并非一直加快,而是呈现出先加速后减缓的趋势,进而导致接头强度先增加后降低.当连接温度为1 050 ℃时,由于焊接温度较低,降熔原子向母材两侧扩散不充分,导致接头中心线附近存在大量脆性共晶组织.当连接温度增加到1 100 ℃,原子扩散加快,接头实现完全等温凝固,接头抗剪强度达到最大值634 MPa,并在GH188侧扩散影响区断裂.继续增加连接温度至1 150 ℃,母材发生部分溶解,焊缝宽度较1 100 ℃增加了26.6%,造成接头未实现完全等温凝固,接头抗剪强度降低至585 MPa,断裂位置转移至非等温凝固区.

     

    Abstract: The transient liquid phase (TLP) bonding of polycrystalline superalloy GH188 with directionally solidified superalloy IC10 was performed using BNi-2 interlayer material. The effects of bonding temperature on the microstructure evolution and mechanical properties of the joints were investigated in detail. The results elucidated that as the bonding temperature increased, the isothermal solidification process first accelerated and then slowed down, causing the joint strength to first increase and then decrease. When the joint was bonded at 1050 ℃/30 min, a large number of brittle intermetallic compounds (IMCs) were formed near the bonding line due to the insufficient diffusion of melting point depressant elements. When the joint was bonded at 1100 ℃/30 min, complete isothermal solidification occurred and the joint shear strength increased to 634 MPa. Facture occurred at the diffusion affected zone (DAZ). When the joint was bonded at 1150 ℃/30 min, the base materials dissolved and the width of the bonding seam was 1.27 times that of the joint boned at 1100 ℃/30 min. In addition, the joint shear strength decreased to 585 MPa, and the fracture occurred at the athermal solidification zone (ASZ).

     

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