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Ag-Cu-Ti + Y2O3复合钎料钎焊AlN/Cu的接头组织和力学性能

Microstructure and mechanical properties of AlN/Cu joints brazed by Ag-Cu-Ti + Y2O3 composite brazing alloy

  • 摘要: 覆铜陶瓷板是绝缘栅双极晶体管(insulate-gate bipolar transistor,IGBT)中重要的散热部件,由高热导率陶瓷和纯铜连接组成,活性金属钎焊是实现覆铜板高性能制造的重要方式. 文中使用低膨胀Y2O3颗粒增强Ag-Cu-Ti基复合钎料连接AlN和铜,系统研究了钎焊连接工艺(钎焊温度、保温时间)及钎料中Y2O3含量对接头显微组织与力学性能的影响,澄清了接头形成机制并构建了接头组织与力学性能间的关联.结果表明,升高钎焊温度或延长保温时间有利于形成均匀致密的钎缝组织,钎料中适量的Y2O3(1% ~ 3%)复合起到细化晶粒、缓解接头热失配、提高接头性能的作用,然而过多的Y2O3(4% ~ 5%)会导致颗粒团聚进而产生焊接缺陷.采用Ag-Cu-Ti + 3% Y2O3复合钎料在850 ℃/10 min下获得的AlN陶瓷/铜接头抗剪强度为275 MPa,为文献报道中的最高值,此研究为高压大功率IGBT覆铜陶瓷板高性能制造提供了理论及工艺指导.

     

    Abstract: Copper-clad ceramic plate is an important heat dissipation component in an insulate-gate bipolar transistor (IGBT), which is composed of high thermal conductivity ceramic and pure copper connection. Active metal brazing is an important way to realize high-performance manufacturing of copper-clad plate. The low-expansion Y2O3 particles were used to enhance the Ag-Cu-Ti-based composite brazing alloy for connecting AlN and copper. The effect of brazing process (brazing temperature and holding time) and Y2O3 content in the brazing alloy on the microstructure and mechanical properties of the joint was systematically studied. The mechanism of joint formation was clarified, and the relationship between the microstructure and mechanical properties of the joint was established. The results show that increasing brazing temperature or extending holding time is beneficial to forming a uniform and dense brazing structure. Appropriate Y2O3 content (1%–3%) in the brazing alloy can refine the grain, alleviate the thermal mismatch of the joint, and improve the joint performance, but too much Y2O3 (4%–5%) will lead to particle agglomeration and welding defects. The shear strength of AlN/Cu joint obtained by Ag-Cu-Ti + 3% Y2O3 composite brazing alloy at 850 ℃/10 min is 275 MPa, which is the highest value reported in the literature. This study provides theoretical and technological guidance for high-performance manufacturing of an IGBT copper-clad ceramic plate.

     

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