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2205双相不锈钢焊接接头各微区的耐点蚀性能

Pitting corrosion resistance of different micro-zones in 2205 duplex stainless steel welded Joints

  • 摘要: 以2205双相不锈钢为研究对象,采用光学显微镜(optical microscope, OM)和扫描电子显微镜(scanning electron microscope, SEM)对焊接接头各微区进行微观组织表征并计算相比例. 采用动电位极化曲线测试方法和临界点蚀温度(critical pitting temperature,CPT)测试方法研究焊接接头各微区的点蚀性能,并对电化学试验后的微观形貌进行表征以研究点蚀影响因素. 结果表明,热影响区(heat-affected zone,HAZ) 处的奥氏体相比例最低并存在Cr2N析出相,焊缝填充层的奥氏体相比例最高;根焊层的奥氏体相比例较低,晶粒内奥氏体(intragranular austenite, IGA)呈细小弥散状分布,并存在较多二次奥氏体. 对于HAZ位置,Cr2N相的析出和最低的奥氏体含量导致耐点蚀性能最差. 而根焊层受后续热循环影响发生二次奥氏体析出,耐点蚀性能低于填充层和盖面. 母材获得了最优的点蚀性能,但其中的Mg-Al-O氧化物夹杂会成为点蚀萌生位置.

     

    Abstract: 2205 duplex stainless steel was selected as the research material. The microstructures of different regions of the welded joint were characterized using optical microscopy (OM) and scanning electron microscopy (SEM), and the phase fractions were calculated. The pitting corrosion resistance of various weld regions was evaluated through potentiodynamic polarization tests and critical pitting temperature (CPT) measurements. Furthermore, the micro-morphology after electrochemical testing was observed to investigate factors influencing pitting corrosion. The results show that filler the heat-affected zone (HAZ) exhibits the lowest austenite content and the presence of Cr2N precipitates, while the weld layer has the highest austenite fraction. The root pass region shows a relatively low austenite content, with fine and dispersed intragranular austenite (IGA) and a considerable amount of secondary austenite. In the HAZ, the combination of Cr2N precipitation and minimal austenite content results in the poorest pitting corrosion resistance. The root pass, affected by subsequent thermal cycles, also forms secondary austenite, leading to lower corrosion resistance compared to the filler and cap layers. The base metal demonstrates the best pitting resistance overall, though Mg-Al-O oxide inclusions within it can serve as initiation sites for pitting corrosion.

     

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