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泡沫Cu/AgCuTi复合中间层钎焊C/C与TC4接头组织及性能

Microstructure and properties of brazed joints of C/C and TC4 with foamed Cu/AgCuTi composite interlayer

  • 摘要: 为解决C/C复合材料与TC4合金钎焊接头存在的残余应力集中及界面脆性相过量析出问题,文中采用泡沫Cu/AgCuTi复合中间层进行异质连接. 系统研究了钎焊温度(860 ~ 920 ℃)对接头界面组织、抗剪强度和断口形貌的影响规律. 结果表明,所有接头均形成可靠冶金结合,界面典型结构为TC4/Ti基固溶体 + TiCu/Ag基固溶体 + Cu基固溶体 + TiCu2/TiC/C/C复合材料. 随着钎焊温度升高,钎缝宽度逐渐减小,但物相组成及分布规律保持一致. 与传统AgCuTi钎料相比,泡沫Cu/AgCuTi复合中间层显著提高钎缝中Cu基固溶体含量,有效降低冷却过程中的残余应力积累并抑制脆性化合物生成. 接头的抗剪强度随温度呈先增后减趋势,880 ℃时达到最大值29.2 MPa. 断口分析显示,接头断裂特征与界面组织演化存在关联,表明复合中间层设计对提升接头性能具有积极作用.

     

    Abstract: To address the issues of residual stress concentration and excessive brittle phase formation at the joints of C/C composites and TC4 alloy during brazing, a foamed Cu/AgCuTi composite interlayer for heterogeneous bonding was employed. The effects of brazing temperatures (860 ~ 920 °C) on interfacial microstructures, shear strength, and fracture morphology of the joints were systematically investigated. The results show that all joints achieve reliable metallurgical bonding, with a typical interfacial structure of TC4/Ti-based solid solution + TiCu/Ag-based solid solution + Cu-based solid solution + TiCu₂/TiC/C/C composites. As the brazing temperature increases, the width of the brazing seam gradually decreases, while the phase composition and distribution patterns remain consistent. Compared to conventional AgCuTi brazing alloy, the foamed Cu/AgCuTi composite interlayer significantly enhances the Cu-based solid solution content in the seam, effectively reducing residual stress accumulation during cooling and suppressing brittle compound formation. The shear strength of the joints exhibits an initial increase followed by a decrease with rising temperature, peaking at 29.2 MPa at 880 °C. Fracture analysis reveals a correlation between fracture characteristics and interfacial evolution, demonstrating the positive impact of the composite interlayer design on enhancing the mechanical properties of the joints.

     

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