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奥氏体不锈钢焊缝金属σ相析出及其对性能影响

σ-phase precipitation in weld metal of austenitic stainless steels and its effect on properties

  • 摘要: 低温工况使用的奥氏体不锈钢结构要求焊接接头具有高韧性,对所研制焊条施焊后,焊缝金属低温冲击韧性出现急剧降低的现象,针对此问题,通过选用组织相似焊条对焊缝金属组织与性能进行了对比研究. 结果表明,施焊后焊缝金属中较高的Mo含量造成枝晶间部分δ-铁素体冷却过程中发生共析分解:δ→γ′ + σ,枝晶间形成δ-铁素体、σ相以及γ′相混合组织,导致在低温冲击载荷作用下,冲击断面表现出完全脆性断裂. σ相的大量析出使枝晶间在变形过程中成为优先开裂的部位,缩短了裂纹扩展路径,降低基体塑性变形能力,最终导致−196 ℃平均吸收能量仅为6.33 J,相较低Mo焊缝金属的−196 ℃冲击性能降低超85%. 少量δ-铁素体并没有降低焊缝金属的低温韧性,而σ相的析出会使焊缝韧性严重恶化.

     

    Abstract: Low-temperature conditions necessitate high toughness in the welded joints of austenitic stainless steel structures. However, the impact toughness of the weld metal decreases significantly when using electrodes developed for Shielded Metal Arc Welding (SMAW) under such conditions. To address this issue, a comparative study was conducted on the structure and properties of the weld metal by selecting welding electrodes with similar structures. The results indicate that the high Mo content in the weld metals post-welding triggers the eutectic decomposition of some δ-ferrite between the interdendrites during the cooling process: δ → γ′ + σ. This leads to the formation of a mixed structure comprising δ-ferrite, σ-phase, and γ′ between the interdendrites. Consequently, this results in a complete brittle fracture of the impact section when subjected to impact loading at low temperatures. The precipitation of a large number of σ-phase between the interdendritic regions during the deformation process makes it the preferential site for cracking. This shortens the crack propagation path, diminishes the plastic deformation ability of the base material, and ultimately results in an average absorbed energy of only 6.33 J at −196 ℃. This is more than an 85% reduction compared to the low Mo weld metal impact value at −196 ℃. A small amount of δ-ferrite did not reduce the low-temperature toughness of the weld metal; however, precipitation of the σ-phase can seriously deteriorate the weld toughness.

     

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