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焊接热循环对5083铝合金搅拌摩擦焊缝晶粒结构的影响

Influence of welding thermal cycle on grain structure of 5083 aluminum alloy weld by friction stir welding

  • 摘要: 采用搅拌摩擦焊(friction stir welding, FSW)对2 mm厚的5083铝合金进行对接焊接,并获得了无缺陷的焊接接头. 利用光学显微镜(optical microscope,OM)和电子背散射衍射(electron back scatterdiffraction,EBSD)研究焊接热循环对焊缝晶粒结构的影响. 结果表明,随着搅拌头转速增大,应变率增大,动态再结晶主导形成的初始再结晶晶粒减小;焊接峰值温度从285 ℃升至421 ℃,冷却速度从32.3 ℃/s降至20.2 ℃/s,使焊缝的晶粒长大倾向增大,焊缝中心的平均晶粒尺寸从1.4 μm增加至8.2 μm. 在高热输入条件下,具有Goss型 110<001> 再结晶织构的晶粒长大速度较快,导致焊缝中心的剪切织构开始向再结晶织构转变,焊接热循环的变化不会显著改变焊缝的晶粒结构和织构类型,只对最终的晶粒尺寸和大角度晶界的比例有所影响,这种微观结构的稳定性归因于在整个较大的热输入范围内焊缝的晶粒细化由连续动态再结晶机制为主导.

     

    Abstract: 2 mm thick 5083 aluminum alloy was butt welded by FSW, and defect-free welded joints were obtained. The effect of the welding thermal cycle on the grain structure of the weld was studied by OM and EBSD. The results show that with the increase in the friction stir tool rotation speed, the strain rate rises, and the initial recrystallized grains caused by dynamic recrystallization decrease. The peak welding temperature exhibits a significant increase from 285 °C to 421 °C, accompanied by a corresponding reduction in cooling rate from 32.3 to 20.2 °C/s. This change results in significant grain growth, increasing the average grain size at the weld center from 1.4 to 8.2 μm. Under the high heat input condition, the grains with Goss type 110<001> recrystallized texture grow rapidly, resulting in the shear texture changing to recrystallized texture. The change in the welding thermal cycle does not significantly affect the grain structure and textural type of the weld, and it just affects the final grain size and the proportion of large-angle grain boundaries. This microstructural stability of the weld is attributed to the fact that the grain refinement is dominated by continuous dynamic recrystallization throughout a wide range of heat inputs.

     

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