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2195-T8铝锂合金搅拌摩擦焊接头组织演变与激光冲击强化

Microstructure evolution of 2195 Al-Li alloy friction stir welded joint and enhancing performance by laser shock peening

  • 摘要: 为了研究2195铝锂合金搅拌摩擦焊接头的组织与性能特点并试图加以改善,采用不同参数焊接了6.5 mm厚的2195-T8铝锂合金试板,使用OM,EBSD和TEM等手段观察并分析了搅拌摩擦焊接头各区域的组织变化,通过显微硬度分析、拉伸试验和数字图像相关技术(digital image correlation,DIC)等方法测试并讨论了接头的性能特点. 结果表明,2195-T8铝锂合金的搅拌摩擦焊在试验参数范围内能稳定获得成形良好的接头,强度系数达到70%、断后伸长率达到7%;搅拌摩擦焊接头内各区域发生了强化相的损失,焊核区的T1相和θ'相完全溶解,形成β'/δ'相;焊核区和轴肩影响区在拉伸试验中发生应变集中;对焊缝进行双面激光冲击强化(laser shock peening,LSP)处理后,接头屈服强度提升51 MPa,且断裂路径从焊核区变为热力影响区外侧,改变后断裂位置对应于硬度测试中的最低硬度区域.

     

    Abstract: To investigate the microstructure and mechanical properties of friction stir welding (FSW) joints of 2195 aluminum-lithium alloy and attempt to improve them, 6.5 mm thick 2195-T8 aluminum-lithium alloy test plates were welded using different parameters. The microstructure evolution of different zones of the joints was investigated using OM, EBSD, TEM and other analytical techniques. The mechanical properties including microhardness and tensile properties of the joints were tested and digital image correlation (DIC) was applied. The results indicate that FSW of 2195-T8 aluminum-lithium alloy can reliably produce well-formed joints within the tested parameter range, with a strength coefficient of 70% and a fracture elongation of 7%. T1 and θ' completely dissolved in the weld nugget zone while β'/δ' was formed. Strain concentration occurred in the weld nugget and shoulder affected zones during tensile testing. After double-sided laser shock peening (LSP), the yield strength of the joint increased by 51 MPa, and the fracture path shifted from the weld nugget zone to the outer side of the thermal-mechanical affected zone. The new fracture location corresponded to the region of lowest hardness as determined by hardness testing.

     

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